Komori-Chambon rotogravure presses are built upon a long experience exceeding 130 years, enhanced by the latest technologies.
As a true specialist of the packaging printing and converting, we help our customers meets all challenges :
- High color consistency
- Printing quality and stability
- Control of metallic inks
Our presses offer key advantages :
- High speed and low consumption dryers
- Automated and recordable settings
- Full offline preparation of printing trolleys
Combine productivity, safety and ease of use for your serenity
Main Applications
Tobacco, Liquid Packaging, Luxury, Coating Lamination
Komori-Chambon expertise
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Stability at high speeds
Outstanding mechanical sturdiness.
Best printing stability at highest speed.
Max speed 500 m/mn (roll to roll).
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Maximum OEE
Automated job parameters and low maintenance increase the operating time and the ease of use.
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Ease of use
The printing units can host OEM gravure cylinders.
They include pre-washing, anti-splash and solvent odour control devices.
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Profitability
Energy saving, waste reduction and high speed boost productivity and profitability
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Production flow insights
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PREPRESS
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- The plate cylinder is engraved via an electromechanical process, or in laser.
- The depth of cells is adapted to the target color density and the related quantity of ink needed.
- The engraving precision varies from 500 dpi (conventional) to 5080 dpi (laser).
- For extended runs, the plate cylinder is chrome-plated.
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MAKE-READY
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- The make-ready operations are very simple and quickly realized.
- Being a direct printing process, the construction of a printing unit comprises only two key elements: a gravure cylinder and an impression cylinder.
- The inking cassette is smoothly introduced in the unit thanks to a trolley or a simple pallet truck.
- Automatic pre-settings.
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PRINTING
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- The ink flow is controlled via a pneumatically assisted ink roller.
- An optional pre-inking roller helps fine-tune the flow depending on the ink type or the production speed.
- The printing quality is ensured by the easily adjustable doctor blade (offline) which will remove any excessive ink on the gravure cylinder.
- The number of printing units is adapted to the required special colors and to the added value steps (coating, holograms, metallic inks…).
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DRYING / CURING
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- Air temperature control and optimized air/solvent ratio.
- Choice between thermal oil, steam or electrical heater.
- New generation nozzles for boosted efficiency up to 500 m/mn.
- UV curing available for added value steps
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ADDED VALUE
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- Many added value operations can be proceeded, such as foils and holograms in one pass.
- Flexo or offset units can be added either for varnishes or variable design details.
- The reverse printing is possible in gravure as an option.
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CHANGEOVER
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- Easy and quick change of gravure cylinder.
- Sleeve impression cylinder for a fast changeover (ESA).
- Quick offline job change (10 minutes).
- Doctor blade replacement without pulling the cassette out.
- One-touch gravure cylinder pre-washing system.
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Available configurations
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ROLL TO ROLL
The press includes a rewinder right after the printing units.
The converting stage will be proceeded offline.
For more flexibility, the line can include a rotary die-cutter and a by-pass to transfer the web to the rewinder.
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ROLL TO ROLL direct
The press includes a rewinder right after the printing units. The converting stage will be proceeded offline
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ROLL TO BLANKS
The best configuration to take the maximum profit of your production line.
The inline rotary die-cutter, placed right after the printing stage, can be followed by a high speed delivery solution.
The carton roll is transformed into ready-to-ship blanks within 7 seconds.
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