KOMORI CHAMBON
KOMORI CHAMBON
Description
Komori-Chambon rotogravure presses are built upon a long experience exceeding 130 years, enhanced by the latest technologies.
As a true specialist of the packaging printing and converting, we help our customers meets all challenges :
- High color consistency
- Printing quality and stability
- Control of metallic inks
Our presses offer key advantages :
- High speed and low consumption dryers
- Automated and recordable settings
- Full offline preparation of printing trolleys
Combine productivity, safety and ease of use for your serenity
Main Applications
Tobacco, Liquid Packaging, Luxury, Coating Lamination
Komori-Chambon expertise
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Stability at high speeds Outstanding mechanical sturdiness. Best printing stability at highest speed. Max speed 500 m/mn (roll to roll). |
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Maximum OEE Automated job parameters and low maintenance increase the operating time and the ease of use. |
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Ease of use The printing units can host OEM gravure cylinders. They include pre-washing, anti-splash and solvent odour control devices. |
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Profitability Energy saving, waste reduction and high speed boost productivity and profitability |
Production flow insights
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- The plate cylinder is engraved via an electromechanical process, or in laser. - The depth of cells is adapted to the target color density and the related quantity of ink needed. - The engraving precision varies from 500 dpi (conventional) to 5080 dpi (laser). - For extended runs, the plate cylinder is chrome-plated. |
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- The make-ready operations are very simple and quickly realized. - Being a direct printing process, the construction of a printing unit comprises only two key elements: a gravure cylinder and an impression cylinder. - The inking cassette is smoothly introduced in the unit thanks to a trolley or a simple pallet truck. - Automatic pre-settings. |
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- The ink flow is controlled via a pneumatically assisted ink roller. - An optional pre-inking roller helps fine-tune the flow depending on the ink type or the production speed. - The printing quality is ensured by the easily adjustable doctor blade (offline) which will remove any excessive ink on the gravure cylinder. - The number of printing units is adapted to the required special colors and to the added value steps (coating, holograms, metallic inks…). |
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- Air temperature control and optimized air/solvent ratio. - Choice between thermal oil, steam or electrical heater. - New generation nozzles for boosted efficiency up to 500 m/mn. - UV curing available for added value steps |
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- Many added value operations can be proceeded, such as foils and holograms in one pass. - Flexo or offset units can be added either for varnishes or variable design details. - The reverse printing is possible in gravure as an option. |
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 CHANGEOVER |
- Easy and quick change of gravure cylinder. - Sleeve impression cylinder for a fast changeover (ESA). - Quick offline job change (10 minutes). - Doctor blade replacement without pulling the cassette out. - One-touch gravure cylinder pre-washing system. |
Available configurations
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ROLL TO ROLL The press includes a rewinder right after the printing units. The converting stage will be proceeded offline. For more flexibility, the line can include a rotary die-cutter and a by-pass to transfer the web to the rewinder.
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ROLL TO ROLL direct The press includes a rewinder right after the printing units. |
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ROLL TO BLANKS The best configuration to take the maximum profit of your production line. The inline rotary die-cutter, placed right after the printing stage, can be followed by a high speed delivery solution. The carton roll is transformed into ready-to-ship blanks within 7 seconds. |
