Combine the highest printing quality with the greatest productivity with our Offset Webfed presses.
Komori-Chambon benefits from the expertise of Komori and integrates the best technologies in high speed inline presses.
Offset advantages :
Great color matching
Excellent image precision
Printing quality even with recycled board
Webfed advantages :
No gripper margin
Free nesting
Infinitely variable repeat
Rely on automated operations or fine-tune each parameter at will.
Main Applications
Liquid Packaging, General Folding Carton, Luxury, Security Printing
Komori-Chambon expertise
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Automation
The Komori-Chambon presses embed the high-end Komori offset automation in the web field.
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Full control
All servo-driven units are connected for distant monitoring and settings.
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Mastering cardboard
The unrivaled web tension control ensures an outstanding printing quality.
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Waste reduction
Automated settings lower the start-up waste and allow flying changeovers.
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Production flow insights
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PREPRESS
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- Printing plates are a key part in the offset process.
- One plate is needed for each color unit
- The average price being around 10 US dollars, a plate is by far the cheapest printing form
- A plate is prepared according to the image file in around 1 minute via a CTP platesetter
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MAKE-READY
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- Intelligent inking train (ink tank filling + ink film adjustment)
- Easy and fast plate and blanket mount on cylinders (tightened or glued)
- Instant 0 setting
- Inker warm up and pre-inking in hidden time
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PRINTING
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- High-end Komori PQC
- Quick Color register
- Pre-inking for reduced start-up waste
- Safety device in case of web wrap-up around cylinders
- Optional optical quality control (closed loop)
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DRYING / CURING
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- Most common technology is UV type, with intermediate color units dryers + a final dryer
- Some markets exclude UV inks because of potential migration of ink photoinitiators. Therefore EB (Electron beam) curing can be selected
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ADDED VALUE
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- Flexo units can be added on the line either to apply varnishes or to print the inside box panels
- Rotogravure units may be fitted in order to add metallic inks, holograms or large color patches
- All designed and integrated by Komori-Chambon
- Coatings, touch varnish, hot coil, cold foil…
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CHANGEOVER
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- Pre-setting of next job from CTP while the press is running
- Automatic ink train washer
- Fast plate change for new design / cylinder change if new layout
- Cylinders shift without breaking the web
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Available configurations
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ROLL TO ROLL by-pass
The press includes a rewinder right after the printing units. The converting stage will be proceeded offline
For more flexibility, the line can include a rotary die-cutter and a by-pass to transfer the web to the rewinder
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ROLL TO ROLL direct
The press includes a rewinder right after the printing units. The converting stage will be proceeded offline
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ROLL TO BLANKS
The best configuration to take the maximum profit of your production line.
The inline rotary die-cutter, placed right after the printing stage, can be followed by a high speed delivery solution.
The carton roll is transformed into ready-to-ship blanks within 7 seconds.
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ROLL TO SHEETS
The printed web can be converted in sheets thanks to a sheeter.
The sheets can be converted offline with a flat bed die cutter.
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