Overview
- Summary
- K-SYSTEMS-TOBOL is a specialized manufacturer of diamond burnishing tools and roller burnishing tools, notably offering the "SENSOR-TOOL" nanostructuring burnishing tools for high-precision surface treatment. The company has perfected the globally recognized diamond burnishing technology, providing advanced, precise, and cost-effective solutions for finishing workpieces. Key strengths include stable processing, high burnishing speed, and competitive pricing compared to global counterparts, positioning it as a technology leader.K-SYSTEMS-TOBOL is a specialized manufacturer of diamond burnishing tools and roller burnishing tools, notably offering the "SENSOR-TOOL" nanostructuring burnishing tools for high-precision surface treatment. The company has perfected the globally recognized diamond burnishing technology, providing advanced, precise, and cost-effective solutions for finishing workpieces. Key strengths include stable processing, high burnishing speed, and competitive pricing compared to global counterparts, positioning it as a technology leader.
- Key Products/Technologies
- A diverse product portfolio including Swiss Type Machine Burnishing Tool, Round Shank Diamond Burnishing Tool, Diamond Burnishing Tool for Through Holes "Gorgots-1", Diamond Burnishing Tool for Plain Surfaces Burnishing Mill, Diamond Burnishing Tool for Hydraulic Cylinder Liners, Nano Burnishing Tool for Hardening Steel, Diamond Burnishing Tool for Automatic Swiss-Type Lathes, and Universal Rotatable Diamond Burnishing Tool.A diverse product portfolio including Swiss Type Machine Burnishing Tool, Round Shank Diamond Burnishing Tool, Diamond Burnishing Tool for Through Holes "Gorgots-1", Diamond Burnishing Tool for Plain Surfaces Burnishing Mill, Diamond Burnishing Tool for Hydraulic Cylinder Liners, Nano Burnishing Tool for Hardening Steel, Diamond Burnishing Tool for Automatic Swiss-Type Lathes, and Universal Rotatable Diamond Burnishing Tool.
- Key models encompass ST-2, ST-3, ST9-20, ST-11, ST11-47, ST-12, ST-4, ST-16, ST-5, ST-1, ST-21, STR-1, ST6-20, STR-2, STR3-01, STR3-01R, STR3-01L, STR3-02, STR3-02R, STR3-02L.Key models encompass ST-2, ST-3, ST9-20, ST-11, ST11-47, ST-12, ST-4, ST-16, ST-5, ST-1, ST-21, STR-1, ST6-20, STR-2, STR3-01, STR3-01R, STR3-01L, STR3-02, STR3-02R, STR3-02L.
- The core technology involves diamond burnishing, utilized for finishing, superfinishing, surface hardening, and enhancing the dimensional accuracy of parts. This technology effectively replaces grinding and polishing operations, capable of reducing surface roughness to Ra 0.2-0.05 µm.The core technology involves diamond burnishing, utilized for finishing, superfinishing, surface hardening, and enhancing the dimensional accuracy of parts. This technology effectively replaces grinding and polishing operations, capable of reducing surface roughness to Ra 0.2-0.05 µm.
- The "SENSOR-TOOL" brand of nanostructuring burnishing tools significantly improves the surface quality and lifespan of metal workpieces, demonstrating excellent performance in processing hardened materials up to 60-65 HRC.The "SENSOR-TOOL" brand of nanostructuring burnishing tools significantly improves the surface quality and lifespan of metal workpieces, demonstrating excellent performance in processing hardened materials up to 60-65 HRC.
- Tools are designed for finishing and superfinishing processes on universal and CNC machines, suitable for various geometries such as hard-to-reach areas, radii, cones, ends, holes, and external surfaces.Tools are designed for finishing and superfinishing processes on universal and CNC machines, suitable for various geometries such as hard-to-reach areas, radii, cones, ends, holes, and external surfaces.
- Adjustable burnishing force allows for flexible processing of diverse parts, with high-precision natural diamond indenters ensuring superior machining results.Adjustable burnishing force allows for flexible processing of diverse parts, with high-precision natural diamond indenters ensuring superior machining results.
- Core Advantages
- Exceptional high-precision surface quality, achieving ultra-smooth surfaces with roughness as low as Ra 0.2-0.05 µm without grinding or polishing, and superior microprofile formation compared to conventional roller burnishing.Exceptional high-precision surface quality, achieving ultra-smooth surfaces with roughness as low as Ra 0.2-0.05 µm without grinding or polishing, and superior microprofile formation compared to conventional roller burnishing.
- Significant cost-effectiveness and enhanced productivity through the replacement of grinding and polishing, leading to reduced personnel costs, machine time (3-4 times faster), and consumables, while eliminating the need for part re-installation and re-basing.Significant cost-effectiveness and enhanced productivity through the replacement of grinding and polishing, leading to reduced personnel costs, machine time (3-4 times faster), and consumables, while eliminating the need for part re-installation and re-basing.
- Versatility across various materials and hardness levels, capable of processing hardened structural steels, cast iron, and stainless steel up to 60-65 HRC (excluding high-viscosity materials like titanium, niobium, and zirconium).Versatility across various materials and hardness levels, capable of processing hardened structural steels, cast iron, and stainless steel up to 60-65 HRC (excluding high-viscosity materials like titanium, niobium, and zirconium).
- Improved material properties, including a 30-40% increase in surface hardness, enhanced wear resistance, corrosion resistance, fatigue strength, and reduced sliding friction coefficients through cold working and compressive forces, thereby extending component lifespan and performance.Improved material properties, including a 30-40% increase in surface hardness, enhanced wear resistance, corrosion resistance, fatigue strength, and reduced sliding friction coefficients through cold working and compressive forces, thereby extending component lifespan and performance.
- Proprietary "SENSOR-TOOL" technology and global patents, securing a unique market position through patented diamond burnishing tools and nanostructuring burnishing tools in Russia and worldwide.Proprietary "SENSOR-TOOL" technology and global patents, securing a unique market position through patented diamond burnishing tools and nanostructuring burnishing tools in Russia and worldwide.
- Broad application range, providing optimized solutions for external and internal surfaces, holes, and flat surfaces of various components such as hydraulic cylinder rods, valve spindles, submersible pump heels, shafts, and bearing surfaces.Broad application range, providing optimized solutions for external and internal surfaces, holes, and flat surfaces of various components such as hydraulic cylinder rods, valve spindles, submersible pump heels, shafts, and bearing surfaces.
- Target Industrie
- Medical device industryMedical device industry
- Optical industryOptical industry
- Aerospace industryAerospace industry
- Automotive industryAutomotive industry
- General metalworking industryGeneral metalworking industry
- Hydraulic cylinder manufacturing industryHydraulic cylinder manufacturing industry
- Valve manufacturing industryValve manufacturing industry
- Major Markets
- Russia (headquarters and primary market)Russia (headquarters and primary market)
- Potential European market penetration through worldwide patents and applications, Former USSR countriesPotential European market penetration through worldwide patents and applications, Former USSR countries
- Potential North American market penetration through worldwide patents and applicationsPotential North American market penetration through worldwide patents and applications
- Certifications/Patents
- Possession of patented technology for all tools in Russia and globally.Possession of patented technology for all tools in Russia and globally.
- Demonstrated technical expertise and research capabilities, including Dr. Gorgots V.G.'s doctoral thesis on dynamic stabilization of high-performance burnishing.Demonstrated technical expertise and research capabilities, including Dr. Gorgots V.G.'s doctoral thesis on dynamic stabilization of high-performance burnishing.
- Proof of technical proficiency through the development of the basic burnishing tool ST1-25 and its implementation at Sensor Co Ltd.Proof of technical proficiency through the development of the basic burnishing tool ST1-25 and its implementation at Sensor Co Ltd.
Introduction
Key Products
Location
Ulitsa Omskaya, 78, Kurgan, Kurganskaya oblast', Russia, 640007
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