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HANSHIN TECH

HANSHIN TECH

Automatic ultrasonic cleaning system

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Description

CharacteristicsThe auto ultrasonic cleaner is a cleaning equipment that safely and precisely cleans all objects by applying various efficient automation methods to the operation principle of the multi forming cleaner.
 Automation methods include the following.

1. Chain conveyor method
2. Mesh belt method
3. Rotary conveyor method
4. Pneumatic and hydraulic application method
5. Robotization method

 

Turn Table

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500

Product ModelHS - 200B
Maximum Washing Weight630Φx400Hx100kg
Pump Discharge Pressure200ℓ/MIN 3kg/CM2
Pump Motor2.2KW
Heater Capacity3kw×2=6KW
Tank Capacity150ℓ
Total Electricity Capacity3 phase 200V 6KW
Dimensions1575(W)×1050(D)×1450(H)
Product ModelHS - 300B
Maximum Washing Weight970Φx650Hx250kg
Pump Discharge Pressure350ℓ/MIN 3kg/CM2
Pump Motor3.7KW
Heater Capacity8KW
Tank Capacity260ℓ
Total Electricity Capacity3 phase 200V 8KW
Dimensions1775(W)×1345(D)×1980(H)
Product ModelHS - 400NL
Maximum Washing Weight1170Φx650Hx500kg
Pump Discharge Pressure350ℓ/MIN 3kg/CM2
Pump Motor3.7KW
Heater Capacity63kw×2=12KW
Tank Capacity260ℓ
Total Electricity Capacity3 phase 200V 12KW
Dimensions2140(W)×1550(D)×1745(H)
Product ModelHS - 500N
Maximum Washing Weight1370Φx850Hx1000kg
Pump Discharge Pressure500ℓ/MIN 3.4kg/CM2
Pump Motor5.5KW
Heater Capacity8kw×2=16KW
Tank Capacity460ℓ
Total Electricity Capacity3 phase 200V 16KW
Dimensions2415(W)×1765(D)×2450(H)

 

Automatic Cleaning System Mesh Belt type

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 1

This is an auto spray cleaning and drying machine which uses a mesh belt to apply an alkali cleaning solution. It is designed to be suitable for unmanned automation and continuous work process as the conveyor can be linked to the transport line.



Ultrasonic cleaning system – Box

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 2

It is not only easy to customize according to the type and shape of the cleaning box but also economical as it uses a water soluble detergent and a filter which enables the recycling of detergent. It is also easy and safe to use as operations of the machine including temperature control, detergent supply, and auto detergent overflow control according to the water level are automated.

Cleaning process

ProcessCleanserTempIncidental Facilities
1SprayWaterRTNozzle, Strainer, Pump, Conveyor Chain, Filter
2SprayAlkali60℃Nozzle, Strainer, Pump, Level Alarm, Thermocontroller S.V Valve, Filter
3SprayAlkali70℃Nozzle, Strainer, Pump, Level Alarm, Thermocontroller, Filter
4SprayWaterRTNozzle, Strainer, Pump, Filter
5SprayWaterRTNozzle, Strainer, Pump, Filter
6SprayWaterRTNozzle, Strainer, Pump, Filter
CleanserAlkali 480ℓ Approx
Electric Power3Φ 220V Approx
Drive Motor1HP (Speed Variable)
Wesco Pump5 HP x 1 Set
Motor Pump5 HP x 2 SET
Plunger Pump7.5 HP x 3 SET
Conveyor ChainRF 2050S

Ultrasonic cleaning system - LCD optical lens

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 3

This is a dedicated LCD glass optical lens cleaner that consists of at least 7 tanks. It cleans off the dirt or dust on the surface of a component before assembly by dissolving oil with alkali detergent using the cavitation phenomenon of ultrasonic waves and by adding a pure surfactant to enhance cleaning of foreign substances from the glass surface/ It then dehydrates the cleaned object using IPA or Anti Wetting Agent , and dries it using steam, which provides the best quality glass surface. The standard product has 11 tanks, and the number of tanks can be customized depending on the manufacturing process. This product is completely localized, and only our company supplies this product in Korea's market.



Ultrasonic cleaning system – Chain conveyor type

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 4

This automatic cleaning system is designed to transport and clean a large volume of objects by using an operation principle of multi forming cleaning system. The process from cleaning to drying is completely automated, and it prevents toxic solutions from being leaked by sealing the equipment during the working process or operation. It also ensures a safety by providing various devices.

Cleaning process

ProcessCleanserTempIncidental Facilities
1Immersion SumpAlkali / Solvent60℃Heater, Thermocontroller Filter
2Ultrasonic SumpAlkali / Solvent60℃Transducer(B.L.T) Heater Thermocontroller
3Ultrasonic SumpAlkali / Solvent60℃Transducer(B.L.T) Heater Thermocontroller
4Rinse SumpAlkali / Solvent20℃Shower Solenoid Valve
5Vapor Sump 85℃~120℃Heater, Water Separator, Level Alarm, Thermocontroller
Cleanser Volume580ℓ Approx
Electric Power220V X 3Φ 60Hz
Refrigerator5RT (Option)
Transducer Unit1200W B.L.T
Solvent Supply Pump1HP (SUS 304)
Filter systemFilter(100) Motor Pump 1/4HP (SUS 304)

Ultrasonic cleaning system - Spray

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 5

A Net Conveyor is designed to wash and dry alien substances of inorganic ㆍorganic compounds on the cleaning line for the purpose of realizing automation and cost reduction. This Conveyor can be washed while being conveyed and sprayed with a water soluble detergent so that the entire side of a subject for cleaning can be regularly pressed and cleaned. The Net Conveyor can be widely used for cleaning metal parts of vehicles and precision parts of home appliances which are continuously processed.



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Ultrasonic cleaning system - Auto Parts

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 6

A wide range of automotive component cleaner products which are manufactured by using various methods, depending on the shape, type and cleaning amount are available.

Ultrasonic cleaning system water soluble P.C.B.

Hanshin Tech Automatic ultrasonic cleaning system HS-200/300/400/500 7

This is a dedicated P.C.B. cleaner that is able to handle up to the complete drying process it uses a method to dilute a small amount of pure detergent and spray it to the water soluble flux and rosin flux remaining in the P.C.B. after the soldering process. It can be applied to a wide range of P.C.B. products with various specifications, and it saves costs since it uses a small amount of pure detergent. It is appropriate for manufacturing process automation as it can be connected to the processes before and after the automatic cleansing line by using a mesh conveyor.

Cleaning process

ProcessCleanserTempIncidental Facilities
1SprayD.I Water60℃-70℃Nozzle, Wescon, Pump, Level Alarm,Thermocontroller, Mesh Belt,Filter
2SprayD.I Water60℃-70℃Nozzle, Wescon, Pump, Level Alarm,Thermocontroller, Filter
3SprayD.I Water60℃-70℃Nozzle, Wescon, Pump, Level Alarm,Thermocontroller, Filter
4Air CuttingAir60℃Ring Blower
5Air CuttingAir60℃Ring Blower
6Dry Part 60℃-70℃Blower
CleanserD.I Water 500ℓ Approx
Electric Power3Φ220V
Drive Motor1HP(Speed Variable)
Pump1HP X 1Set
Pump2HP X 2 Set (SUS)
Ring Blwer7.5HP X 2 SET
Blower1 HP X 2 SET


Inquiry

Komachine Inc.
Head Office:
Ace Dongbaek Tower 1-1101, 16-4,
Dongbaekjungang-ro 16beon-gil, Giheung-gu,
Yongin City, Gyeonggido, South Korea 17015
Branch Office:
606, Seoul Stratup Center, 10,
Noryangjin-ro, Dongjak-gu, Seoul, South Korea 06938
CEOCharlie Park
Corporate #535-86-00664

ⓒ2024 Komachine Inc. All rights reserved.