Hannecard is a global leader in industrial roller coverings and coatings with over 120 years of experience, providing customized roller covering solutions made from various materials such as rubber, polyurethane, composites, and carbide. The company offers comprehensive services including roller maintenance, repair, and optimization, contributing to improved production efficiency and quality for its clients. It possesses technological capabilities to track and optimize roller performance through smart monitoring systems and predictive maintenance capabilities. Hannecard has established a strong global presence by operating production facilities and joint ventures across five continents worldwide.Hannecardisagloballeaderinindustrialrollercoveringsandcoatingswithover120yearsofexperience,providingcustomizedrollercoveringsolutionsmadefromvariousmaterialssuchasrubber,polyurethane,composites,andcarbide.Thecompanyofferscomprehensiveservicesincludingrollermaintenance,repair,andoptimization,contributingtoimprovedproductionefficiencyandqualityforitsclients.Itpossessestechnologicalcapabilitiestotrackandoptimizerollerperformancethroughsmartmonitoringsystemsandpredictivemaintenancecapabilities.Hannecardhasestablishedastrongglobalpresencebyoperatingproductionfacilitiesandjointventuresacrossfivecontinentsworldwide.
Key Products/TechnologiesKeyProducts/Technologies
Provision of over a thousand custom-made roller covering solutions, including rubber, polyurethane, composite, carbide, and thermal spray coatings. Rubber coverings range from 5 Shore A to 80 Shore D, and polyurethane coverings from 10 Shore A to 70 Shore D, featuring specialized properties like antistatic, high temperature resistance, and non-stick surfaces. Composite coatings offer high mechanical resistance, excellent surface properties, outstanding wear resistance, and surface uniformity, particularly suitable for calender rolls in the paper industry. Thermal spray coatings provide extreme hardness up to 1400 HV, custom surface finishes from 0.05 to 20 µ, and corrosion resistance.Provisionofoverathousandcustom-maderollercoveringsolutions,includingrubber,polyurethane,composite,carbide,andthermalspraycoatings.Rubbercoveringsrangefrom5ShoreAto80ShoreD,andpolyurethanecoveringsfrom10ShoreAto70ShoreD,featuringspecializedpropertieslikeantistatic,hightemperatureresistance,andnon-sticksurfaces.Compositecoatingsofferhighmechanicalresistance,excellentsurfaceproperties,outstandingwearresistance,andsurfaceuniformity,particularlysuitableforcalenderrollsinthepaperindustry.Thermalspraycoatingsprovideextremehardnessupto1400HV,customsurfacefinishesfrom0.05to20µ,andcorrosionresistance.
Roller maintenance and repair services encompass consulting, engineering, mechanical revision and repair, preventive maintenance, dynamic balancing, and full services for curved spreader rollers and floating Küsters rollers. State-of-the-art production facilities capable of handling rollers up to 2,600mm in diameter, 12,000mm in length, and 32,000kg in mass, along with dynamic balancing capabilities. New roller core manufacturing services offer roller cores made from steel, stainless steel, aluminum, and composites, available in lengths up to 12m and weights up to 32 tons.Rollermaintenanceandrepairservicesencompassconsulting,engineering,mechanicalrevisionandrepair,preventivemaintenance,dynamicbalancing,andfullservicesforcurvedspreaderrollersandfloatingKüstersrollers.State-of-the-artproductionfacilitiescapableofhandlingrollersupto2,600mmindiameter,12,000mminlength,and32,000kginmass,alongwithdynamicbalancingcapabilities.Newrollercoremanufacturingservicesofferrollercoresmadefromsteel,stainlesssteel,aluminum,andcomposites,availableinlengthsupto12mandweightsupto32tons.
Smart monitoring systems track and measure roller performance data, leading to increased productivity, cost reduction, and predictive maintenance capabilities. Countroll® is an online management system for rollers, allowing customers to digitally access and manage all roller-related documents such as label data, inspection reports, and technical data sheets. HandyCoat® is an innovative system for beverage can coating, designed to enhance production efficiency and reduce downtime. EasySleeve refers to cylindrical or tapered composite sleeves for printing, lamination, and coating applications, ensuring durability with no quality loss even after hundreds of sleeve changes.Smartmonitoringsystemstrackandmeasurerollerperformancedata,leadingtoincreasedproductivity,costreduction,andpredictivemaintenancecapabilities.Countroll®isanonlinemanagementsystemforrollers,allowingcustomerstodigitallyaccessandmanageallroller-relateddocumentssuchaslabeldata,inspectionreports,andtechnicaldatasheets.HandyCoat®isaninnovativesystemforbeveragecancoating,designedtoenhanceproductionefficiencyandreducedowntime.EasySleevereferstocylindricalortaperedcompositesleevesforprinting,lamination,andcoatingapplications,ensuringdurabilitywithnoqualitylossevenafterhundredsofsleevechanges.
Development and provision of unique composite and specialized formulation solutions such as Printam®, Lotus, DuoStar, Edelweiss, Diamantal®, Sirius, Centaur, Vega, and Titan. Specialized covering products for winder rider rolls including Flexolys® Foam (polyurethane foam), HanneMat (special rubber), Hanneride (special rubber), and HanneSpray-W (carbide). Product lineups optimized for specific industries and applications, such as Resistex (textile wet finishing), WoodFoam (wood surface coating), MultiCoat, and Monkal (coating and varnishing).DevelopmentandprovisionofuniquecompositeandspecializedformulationsolutionssuchasPrintam®,Lotus,DuoStar,Edelweiss,Diamantal®,Sirius,Centaur,Vega,andTitan.SpecializedcoveringproductsforwinderriderrollsincludingFlexolys®Foam(polyurethanefoam),HanneMat(specialrubber),Hanneride(specialrubber),andHanneSpray-W(carbide).Productlineupsoptimizedforspecificindustriesandapplications,suchasResistex(textilewetfinishing),WoodFoam(woodsurfacecoating),MultiCoat,andMonkal(coatingandvarnishing).
Core AdvantagesCoreAdvantages
A leading company in industrial roller coverings and coatings in Europe, built on over 120 years of extensive experience and expertise. Capability to provide customized solutions using over a thousand different materials and formulations, including rubber, polyurethane, composites, carbide, and thermal spray.AleadingcompanyinindustrialrollercoveringsandcoatingsinEurope,builtonover120yearsofextensiveexperienceandexpertise.Capabilitytoprovidecustomizedsolutionsusingoverathousanddifferentmaterialsandformulations,includingrubber,polyurethane,composites,carbide,andthermalspray.
Strong global presence across more than 17 countries with 19 production sites, including 11 in Europe and Russia, and 9 joint ventures worldwide. Enhanced customer accessibility and service standardization through local partnerships and licenses across Asia, Africa, the Middle East, North America, and South America.Strongglobalpresenceacrossmorethan17countrieswith19productionsites,including11inEuropeandRussia,and9jointventuresworldwide.EnhancedcustomeraccessibilityandservicestandardizationthroughlocalpartnershipsandlicensesacrossAsia,Africa,theMiddleEast,NorthAmerica,andSouthAmerica.
Continuous development of new technologies and products through in-house R&D laboratories and mixing facilities, with an innovation-driven management reinvesting 4-5% of annual turnover into R&D. Strategic partnerships with machine developers and line builders, collaborating from early development stages to deliver optimal performance and efficient solutions to customers.Continuousdevelopmentofnewtechnologiesandproductsthroughin-houseR&Dlaboratoriesandmixingfacilities,withaninnovation-drivenmanagementreinvesting4-5%ofannualturnoverintoR&D.Strategicpartnershipswithmachinedevelopersandlinebuilders,collaboratingfromearlydevelopmentstagestodeliveroptimalperformanceandefficientsolutionstocustomers.
Provision of digital solutions such as smart monitoring systems and the Countroll® platform, which track and manage roller performance data, supporting predictive maintenance and productivity improvements. A total solution provider offering comprehensive roller lifecycle management services, including roller maintenance, repair, optimization, precision grinding, welding, and laser cladding.ProvisionofdigitalsolutionssuchassmartmonitoringsystemsandtheCountroll®platform,whichtrackandmanagerollerperformancedata,supportingpredictivemaintenanceandproductivityimprovements.Atotalsolutionproviderofferingcomprehensiverollerlifecyclemanagementservices,includingrollermaintenance,repair,optimization,precisiongrinding,welding,andlasercladding.
Ensured reliability in quality and performance through ISO 9001 certification and a continuously growing base of loyal customers. Exclusive technological capability to develop and in-house mix customized rubber and polyurethane compounds tailored to specific customer requirements.EnsuredreliabilityinqualityandperformancethroughISO9001certificationandacontinuouslygrowingbaseofloyalcustomers.Exclusivetechnologicalcapabilitytodevelopandin-housemixcustomizedrubberandpolyurethanecompoundstailoredtospecificcustomerrequirements.
Target IndustrieTargetIndustrie
Paper Industry (pulp and paper production, tissue, cardboard, packaging, printing, embossing)PaperIndustry(pulpandpaperproduction,tissue,cardboard,packaging,printing,embossing)
Metal Industry (steel, stainless steel, aluminum, and non-ferrous coil processing, coating, cleaning, pickling)MetalIndustry(steel,stainlesssteel,aluminum,andnon-ferrouscoilprocessing,coating,cleaning,pickling)
Packaging Industry (corrugated board and cardboard, food, beverage and spray cans, flexible packaging, paper bags)PackagingIndustry(corrugatedboardandcardboard,food,beverageandspraycans,flexiblepackaging,paperbags)
Printing Industry (rotogravure printing, ESA rotogravure printing, flexography, label and narrow web printing)PrintingIndustry(rotogravureprinting,ESArotogravureprinting,flexography,labelandnarrowwebprinting)
Textile Industry (wet finishing, winding, sizing, technical textiles coating, non-woven)TextileIndustry(wetfinishing,winding,sizing,technicaltextilescoating,non-woven)
Food Industry (food processing, food-approved compounds)FoodIndustry(foodprocessing,food-approvedcompounds)
Wood Industry (wood surface coating, varnishing, oiling)WoodIndustry(woodsurfacecoating,varnishing,oiling)
Other Industries (adhesive and label stock production, building and construction, medical and pharmaceutical, transportation and logistics, offshore & subsea, port & river, marine, naval, winery)OtherIndustries(adhesiveandlabelstockproduction,buildingandconstruction,medicalandpharmaceutical,transportationandlogistics,offshore&subsea,port&river,marine,naval,winery)
Major MarketsMajorMarkets
South Africa, Tunisia, AlgeriaSouthAfrica,Tunisia,Algeria
China (acquisition of majority stake in Gomplast China), India (HMSU Rollers India, factory expansion in Ahmedabad and Coimbatore), Saudi Arabia, TurkeyChina(acquisitionofmajoritystakeinGomplastChina),India(HMSURollersIndia,factoryexpansioninAhmedabadandCoimbatore),SaudiArabia,Turkey
Belgium, France, Netherlands (acquisition of Revamo), Spain, Italy, Switzerland, Poland, RussiaBelgium,France,Netherlands(acquisitionofRevamo),Spain,Italy,Switzerland,Poland,Russia
USA (acquisition of ASB Industries in Barberton, Ohio, and Imperial Rubber Products Inc. in Chino, California), CanadaUSA(acquisitionofASBIndustriesinBarberton,Ohio,andImperialRubberProductsInc.inChino,California),Canada
BrazilBrazil
Certifications/PatentsCertifications/Patents
ISO 9001 quality management system certificationISO9001qualitymanagementsystemcertification
Technological competitiveness in developing over 1,000 proprietary rubber, polyurethane, and composite formulations through in-house R&D laboratories and mixing facilities.Technologicalcompetitivenessindevelopingover1,000proprietaryrubber,polyurethane,andcompositeformulationsthroughin-houseR&Dlaboratoriesandmixingfacilities.
Capability to provide MOCA-free and EU-compliant polyurethane solutions, supporting eco-friendly and responsible industrial practices.CapabilitytoprovideMOCA-freeandEU-compliantpolyurethanesolutions,supportingeco-friendlyandresponsibleindustrialpractices.
Development of high-performance composite covers for the paper industry, including Diamantal®, Sirius, Centaur, Vega, and Titan.Developmentofhigh-performancecompositecoversforthepaperindustry,includingDiamantal®,Sirius,Centaur,Vega,andTitan.
Possession of globally recognized proprietary technologies such as HandyCoat® (beverage can coating system), EasySleeve (composite sleeves), and Printam®.PossessionofgloballyrecognizedproprietarytechnologiessuchasHandyCoat®(beveragecancoatingsystem),EasySleeve(compositesleeves),andPrintam®.