Information
China, He Nan Sheng, Luo Yang Shi, Jian Xi Qu, 孙辛路J9QC+8X7 邮政编码: 471033
-
-
Overview
- Summary
- TCK.W is a company that invented and holds all intellectual property rights for the world's most advanced 'magnetic memory wire rope AI weak magnetic detection technology'. This technology provides a non-destructive testing solution for the qualitative and quantitative, real-time inspection of internal and external defects in wire ropes. It represents an innovative approach that replaces manual inspection with machine intelligence, maximizing safety and efficiency.TCK.W is a company that invented and holds all intellectual property rights for the world's most advanced 'magnetic memory wire rope AI weak magnetic detection technology'. This technology provides a non-destructive testing solution for the qualitative and quantitative, real-time inspection of internal and external defects in wire ropes. It represents an innovative approach that replaces manual inspection with machine intelligence, maximizing safety and efficiency.
- Key Products/Technologies
- **Core Technology: Magnetic Memory Wire Rope AI Weak Magnetic Detection Technology (TCK.W technology)**: A technology that utilizes the magnetic memory characteristics of ferromagnetic materials to actively regulate an appropriate quantified magnetic field. It employs wide air gap, non-contact weak magnetic sensing technology, and AI to collect magnetic energy potential differential information distributed and memorized within the wire rope. This enables qualitative and quantitative inspection of various damages such as broken wires, abrasion, corrosion, fatigue, and deformation, along with defect localization. The integration of machine vision recognition intelligent monitoring technology allows for accurate detection of external defects as well.**Core Technology: Magnetic Memory Wire Rope AI Weak Magnetic Detection Technology (TCK.W technology)**: A technology that utilizes the magnetic memory characteristics of ferromagnetic materials to actively regulate an appropriate quantified magnetic field. It employs wide air gap, non-contact weak magnetic sensing technology, and AI to collect magnetic energy potential differential information distributed and memorized within the wire rope. This enables qualitative and quantitative inspection of various damages such as broken wires, abrasion, corrosion, fatigue, and deformation, along with defect localization. The integration of machine vision recognition intelligent monitoring technology allows for accurate detection of external defects as well.
- **Key Product Lines**: Wire rope inspection equipment and systems optimized for diverse industrial environments.**Key Product Lines**: Wire rope inspection equipment and systems optimized for diverse industrial environments.
- **Portable Wire Rope Tester**: Models include TCK.W-BX40-4G (16-26mm), TCK.W-BX55-4G (26-42mm), TCK.W-BX65-4G (36-52mm), TCK.W-ZN0838-5G (8-38mm), TCK.W-ZN3560-5G (35-60mm), TCK.W-ZN6080-5G (60-80mm), and TCK.W-ZN80120-5G (80-120mm). Its lightweight design, less than 2 kg, is 1/6 to 1/25 the weight of traditional equipment. The TCK sensor's maximum sensitivity reaches 5v/mT, over 700 times higher than conventional sensors. Non-contact inspection with a 10-30mm air gap ensures it is unaffected by oil sludge, warped wires, or rope speed, demonstrating excellent pass capability. It performs quantitative inspection of internal and external flaws such as broken wires, abrasion, corrosion, and fatigue. The device features 64G high-speed flash memory, supporting up to 50,000 meters for a single inspection and 1,000 inspections of 10,000 meters each. Inspection speed ranges from 0-3m/s, with data transmission via Wi-Fi or USB.**Portable Wire Rope Tester**: Models include TCK.W-BX40-4G (16-26mm), TCK.W-BX55-4G (26-42mm), TCK.W-BX65-4G (36-52mm), TCK.W-ZN0838-5G (8-38mm), TCK.W-ZN3560-5G (35-60mm), TCK.W-ZN6080-5G (60-80mm), and TCK.W-ZN80120-5G (80-120mm). Its lightweight design, less than 2 kg, is 1/6 to 1/25 the weight of traditional equipment. The TCK sensor's maximum sensitivity reaches 5v/mT, over 700 times higher than conventional sensors. Non-contact inspection with a 10-30mm air gap ensures it is unaffected by oil sludge, warped wires, or rope speed, demonstrating excellent pass capability. It performs quantitative inspection of internal and external flaws such as broken wires, abrasion, corrosion, and fatigue. The device features 64G high-speed flash memory, supporting up to 50,000 meters for a single inspection and 1,000 inspections of 10,000 meters each. Inspection speed ranges from 0-3m/s, with data transmission via Wi-Fi or USB.
- **Wire Rope Online Automatic Monitoring System**: Real-time online monitoring systems for various applications including hoists, drilling rigs, cranes, elevators, and cable cars. This innovative system elevates in-process safety monitoring to its highest state through continuous inspection during operation.**Wire Rope Online Automatic Monitoring System**: Real-time online monitoring systems for various applications including hoists, drilling rigs, cranes, elevators, and cable cars. This innovative system elevates in-process safety monitoring to its highest state through continuous inspection during operation.
- **Elevator Wire Rope Online Monitoring System**: Technology enabling not only portable and round-trip inspection of elevator steel ropes but also online real-time automatic monitoring of critical elevator steel ropes.**Elevator Wire Rope Online Monitoring System**: Technology enabling not only portable and round-trip inspection of elevator steel ropes but also online real-time automatic monitoring of critical elevator steel ropes.
- **Steel Cord Conveyor Belt Online Automatic Monitoring System**: A system designed to ensure the safe operation of conveyor belts and generate significant economic benefits.**Steel Cord Conveyor Belt Online Automatic Monitoring System**: A system designed to ensure the safe operation of conveyor belts and generate significant economic benefits.
- **Wire Rope Robotic Inspection Expert System**: A system integrating weak magnetic detection technology, visual robotic recognition technology, and visual robotic diameter measuring technology to achieve synchronized running and inspection (real-time monitoring) of ropes.**Wire Rope Robotic Inspection Expert System**: A system integrating weak magnetic detection technology, visual robotic recognition technology, and visual robotic diameter measuring technology to achieve synchronized running and inspection (real-time monitoring) of ropes.
- Core Advantages
- **Exclusive AI Weak Magnetic Non-Destructive Testing Technology**: The company invented and exclusively owns all intellectual property rights to the world's most advanced 'magnetic memory wire rope AI weak magnetic detection technology'. This technology leverages the magnetic memory characteristics of ferromagnetic materials to quantitatively and qualitatively inspect both internal and external defects in wire ropes, a unique capability. This breakthrough technology surpasses the limitations of existing methods, establishing TCK.W as a global leader in wire rope inspection.**Exclusive AI Weak Magnetic Non-Destructive Testing Technology**: The company invented and exclusively owns all intellectual property rights to the world's most advanced 'magnetic memory wire rope AI weak magnetic detection technology'. This technology leverages the magnetic memory characteristics of ferromagnetic materials to quantitatively and qualitatively inspect both internal and external defects in wire ropes, a unique capability. This breakthrough technology surpasses the limitations of existing methods, establishing TCK.W as a global leader in wire rope inspection.
- **Quantitative and Real-time Monitoring Capability**: The ability to quantitatively inspect and precisely locate various damages in wire ropes, such as broken wires, abrasion, corrosion, and fatigue. The provision of real-time online automatic monitoring systems facilitates a transformation from static analysis to dynamic perception, from post-emergency response to pre-prevention, and from manual inspection to intelligent monitoring. This innovative solution elevates wire rope operational safety to its highest possible level.**Quantitative and Real-time Monitoring Capability**: The ability to quantitatively inspect and precisely locate various damages in wire ropes, such as broken wires, abrasion, corrosion, and fatigue. The provision of real-time online automatic monitoring systems facilitates a transformation from static analysis to dynamic perception, from post-emergency response to pre-prevention, and from manual inspection to intelligent monitoring. This innovative solution elevates wire rope operational safety to its highest possible level.
- **Innovative Sensors and Non-Contact Inspection**: The application of TCK sensors with a sensitivity of 5v/mT, which is over 700 times higher than traditional sensors. Its non-contact inspection method, utilizing a wide air gap of 10-30mm, is unaffected by oil sludge, warped wires, or rope speed, demonstrating superior pass capability. This technological advantage minimizes environmental constraints during inspection and ensures high reliability.**Innovative Sensors and Non-Contact Inspection**: The application of TCK sensors with a sensitivity of 5v/mT, which is over 700 times higher than traditional sensors. Its non-contact inspection method, utilizing a wide air gap of 10-30mm, is unaffected by oil sludge, warped wires, or rope speed, demonstrating superior pass capability. This technological advantage minimizes environmental constraints during inspection and ensures high reliability.
- **International Awards and Certifications**: Recognition with the 'Spotlight on New Technology Award' at the 2018 Offshore Technology Conference (OTC) in the USA, acknowledging its innovation and industrial significance globally. This award, often referred to as the 'Nobel Prize of the offshore oil industry,' is a strong testament to the technology's excellence. Furthermore, the company holds multiple international certifications, including US FCC, EU CE, Canadian IC, and German TUV, along with ISO9001 and ISO14001 quality and environmental management system certifications, ensuring product reliability and quality.**International Awards and Certifications**: Recognition with the 'Spotlight on New Technology Award' at the 2018 Offshore Technology Conference (OTC) in the USA, acknowledging its innovation and industrial significance globally. This award, often referred to as the 'Nobel Prize of the offshore oil industry,' is a strong testament to the technology's excellence. Furthermore, the company holds multiple international certifications, including US FCC, EU CE, Canadian IC, and German TUV, along with ISO9001 and ISO14001 quality and environmental management system certifications, ensuring product reliability and quality.
- **Cost Reduction and Efficiency Improvement**: The replacement of manual inspection with machine intelligence detection reduces hazardous and repetitive tasks, extends wire rope service life, and significantly lowers energy consumption and carbon emissions, leading to substantial economic benefits. For instance, it can save 133 hours of inspection time annually for conveyor belts, reduce testing energy consumption by 201,630 Kwh per year, and decrease carbon dioxide emissions by 201,025 Kg. These innovations provide users with enhanced safety, along with tangible operational cost savings and efficiency gains.**Cost Reduction and Efficiency Improvement**: The replacement of manual inspection with machine intelligence detection reduces hazardous and repetitive tasks, extends wire rope service life, and significantly lowers energy consumption and carbon emissions, leading to substantial economic benefits. For instance, it can save 133 hours of inspection time annually for conveyor belts, reduce testing energy consumption by 201,630 Kwh per year, and decrease carbon dioxide emissions by 201,025 Kg. These innovations provide users with enhanced safety, along with tangible operational cost savings and efficiency gains.
- Target Industries
- MiningMining
- PortsPorts
- Oil & GasOil & Gas
- ShipbuildingShipbuilding
- ConstructionConstruction
- Steel MetallurgySteel Metallurgy
- National Defense and Military IndustryNational Defense and Military Industry
- CranesCranes
- ElevatorsElevators
- Cableways/RopewaysCableways/Ropeways
- Cable-stayed BridgesCable-stayed Bridges
- Power IndustryPower Industry
- Hydraulic EngineeringHydraulic Engineering
- Steel Cord Conveyor BeltsSteel Cord Conveyor Belts
- Major Markets
- South Korea, Singapore, Japan, ChinaSouth Korea, Singapore, Japan, China
- European Union (including Germany, France, Spain), Austria, RussiaEuropean Union (including Germany, France, Spain), Austria, Russia
- United States, CanadaUnited States, Canada
- Certifications/Patents
- **Awards**: Winner of the 2018 Offshore Technology Conference (OTC) 'Spotlight on New Technology Award'. Awarded the highest prize at the 2022 National Disruptive Technology Innovation Competition. Recipient of the 2019 Kua Hong Pak Innovation Awards. Honored with the MIIT (Ministry of Industry and Information Technology) Science & Technology Achievement Award. Winner of the China National Science and Technology Advancement Award. Recipient of the PLA Science and Technology Progress Award. Awarded the Technology Innovation Award by the Ministry of Science and Technology (China). First prize winner of the China Equipment Management Technology Innovation Award. Received the Singapore PSA Group Innovation Award (Bronze Award for Technological Progress). Technology recommended by the MIT International Innovation Center.**Awards**: Winner of the 2018 Offshore Technology Conference (OTC) 'Spotlight on New Technology Award'. Awarded the highest prize at the 2022 National Disruptive Technology Innovation Competition. Recipient of the 2019 Kua Hong Pak Innovation Awards. Honored with the MIIT (Ministry of Industry and Information Technology) Science & Technology Achievement Award. Winner of the China National Science and Technology Advancement Award. Recipient of the PLA Science and Technology Progress Award. Awarded the Technology Innovation Award by the Ministry of Science and Technology (China). First prize winner of the China Equipment Management Technology Innovation Award. Received the Singapore PSA Group Innovation Award (Bronze Award for Technological Progress). Technology recommended by the MIT International Innovation Center.
- **Certifications**: US FCC certification. EU CE certification. Canadian IC (ISED) certification. German TUV certification. ISO9001 Quality Management System Certification. ISO14001 Environmental Management System Certification.**Certifications**: US FCC certification. EU CE certification. Canadian IC (ISED) certification. German TUV certification. ISO9001 Quality Management System Certification. ISO14001 Environmental Management System Certification.
- **Patents**: Holds 35 core international patents. Possesses 3 invention patents each in the United States, the European Union, and Japan. The Japanese patent, 'Wire Rope Inspection System,' has an effective protection period of 20 years. Owns 10 Chinese invention patents (e.g., 201610474839.8) and 24 new practical patents. Holds 25 software copyrights. Possesses invention patents related to six major innovations: 'principle of space magnetic field vector resultant,' 'magnetic memory planning method,' 'weak magnetic sensor new technology,' 'amorphous soft magnetic alloy thin strip new material,' 'non-destructive evaluation algorithm for steel wire rope load performance,' and 'steel wire rope weak magnetic detection series products'.**Patents**: Holds 35 core international patents. Possesses 3 invention patents each in the United States, the European Union, and Japan. The Japanese patent, 'Wire Rope Inspection System,' has an effective protection period of 20 years. Owns 10 Chinese invention patents (e.g., 201610474839.8) and 24 new practical patents. Holds 25 software copyrights. Possesses invention patents related to six major innovations: 'principle of space magnetic field vector resultant,' 'magnetic memory planning method,' 'weak magnetic sensor new technology,' 'amorphous soft magnetic alloy thin strip new material,' 'non-destructive evaluation algorithm for steel wire rope load performance,' and 'steel wire rope weak magnetic detection series products'.
Introduction
Location
China, He Nan Sheng, Luo Yang Shi, Jian Xi Qu, 孙辛路J9QC+8X7 邮政编码: 471033
클릭하여 위치 살펴보기
