A specialized company in robotic welding solutions, offering customized solutions including Super-TIG welding, general automatic TIG welding, GMAW, aluminum MIG welding, and laser welding. Possessing capabilities in welding process development and data provision utilizing arc physics, process expertise, waveform analysis, arc cameras, laser sensors, and special devices. Providing comprehensive support for mass production through the development of high-quality and high-productivity welding processes.Aspecializedcompanyinroboticweldingsolutions,offeringcustomizedsolutionsincludingSuper-TIGwelding,generalautomaticTIGwelding,GMAW,aluminumMIGwelding,andlaserwelding.Possessingcapabilitiesinweldingprocessdevelopmentanddataprovisionutilizingarcphysics,processexpertise,waveformanalysis,arccameras,lasersensors,andspecialdevices.Providingcomprehensivesupportformassproductionthroughthedevelopmentofhigh-qualityandhigh-productivityweldingprocesses.
Key Products/TechnologiesKeyProducts/Technologies
Super-TIG Welding Solution: A technology achieving clean weld metal with high deposition rate and shallow penetration control in high-grade metals with high electrical resistivity and high surface tension of liquid metal. Strong in Narrow Gap welding, Cladding, and Metal 3D Printing (WAAM). High-efficiency welding possible through self-developed C-type filler feeding device and seam tracking device. Capable of supplying C-type filler metals in various shapes (width 3, 4, 5mm, thickness 0.7, 1.0mm), including 300 series stainless steel, Inconel 625, 718, Hastelloy C-276, Ti Grade 5 (Ti6V4Al), and Ti Grade 2. Smooth and aesthetic final capping pass bead appearance eliminating the need for finishing work, an eco-friendly process with minimal fume generation.Super-TIGWeldingSolution:Atechnologyachievingcleanweldmetalwithhighdepositionrateandshallowpenetrationcontrolinhigh-grademetalswithhighelectricalresistivityandhighsurfacetensionofliquidmetal.StronginNarrowGapwelding,Cladding,andMetal3DPrinting(WAAM).High-efficiencyweldingpossiblethroughself-developedC-typefillerfeedingdeviceandseamtrackingdevice.CapableofsupplyingC-typefillermetalsinvariousshapes(width3,4,5mm,thickness0.7,1.0mm),including300seriesstainlesssteel,Inconel625,718,HastelloyC-276,TiGrade5(Ti6V4Al),andTiGrade2.Smoothandaestheticfinalcappingpassbeadappearanceeliminatingtheneedforfinishingwork,aneco-friendlyprocesswithminimalfumegeneration.
Ultra-precision GTAW Solution: Realization of the highest welding quality through precise data control of arc and filler, achieving optimal penetration and deposition. A solution minimizing deformation by applying minimum heat input and maximum welding speed. Provision of precise process data for the highest quality from welding start and end points to bead appearance.Ultra-precisionGTAWSolution:Realizationofthehighestweldingqualitythroughprecisedatacontrolofarcandfiller,achievingoptimalpenetrationanddeposition.Asolutionminimizingdeformationbyapplyingminimumheatinputandmaximumweldingspeed.Provisionofpreciseprocessdataforthehighestqualityfromweldingstartandendpointstobeadappearance.
GMAW Solution: Significant reduction in grinding work through spatter suppression. Near 100% arc start success rate, preventing porosity and lack of penetration at the bead start. High productivity and deformation prevention through high-speed welding. A solution achieving high deposition rates using the principle of wire resistance heating, ensuring productivity similar to SAW and higher impact toughness stability.GMAWSolution:Significantreductioningrindingworkthroughspattersuppression.Near100%arcstartsuccessrate,preventingporosityandlackofpenetrationatthebeadstart.Highproductivityanddeformationpreventionthroughhigh-speedwelding.Asolutionachievinghighdepositionratesusingtheprincipleofwireresistanceheating,ensuringproductivitysimilartoSAWandhigherimpacttoughnessstability.
TIG Butt Welding Seam Tracking Solution: Capable of tracking circular seam weld lines with small curvature radii of 10R or more. A solution implementing optimal welding process and weld line tracking simultaneously. Resolution of asymmetrical groove wall shapes and material asymmetry. Simplification of robot teaching and automation of weld line tracking through automatic control of arc length and oscillation. Precise tracking possible even on highly reflective metals. Maximization of cost-effectiveness for robots or automatic welding equipment with lightweight and simple module attachment.TIGButtWeldingSeamTrackingSolution:Capableoftrackingcircularseamweldlineswithsmallcurvatureradiiof10Rormore.Asolutionimplementingoptimalweldingprocessandweldlinetrackingsimultaneously.Resolutionofasymmetricalgroovewallshapesandmaterialasymmetry.Simplificationofrobotteachingandautomationofweldlinetrackingthroughautomaticcontrolofarclengthandoscillation.Precisetrackingpossibleevenonhighlyreflectivemetals.Maximizationofcost-effectivenessforrobotsorautomaticweldingequipmentwithlightweightandsimplemoduleattachment.
Product Models: Laser circumferential welding machine (2023.01), STAVOS (TIG Butt Welding Seam Tracking Device), Aluminum trim robotic welding automation line (2022.10), Narrow gap butt robotic welding system (2022.08), Defense-related TIG robotic welding system (2022.05), Super-TIG welding manipulator device (2019.12), C-type filler metal (C-Filler).ProductModels:Lasercircumferentialweldingmachine(2023.01),STAVOS(TIGButtWeldingSeamTrackingDevice),Aluminumtrimroboticweldingautomationline(2022.10),Narrowgapbuttroboticweldingsystem(2022.08),Defense-relatedTIGroboticweldingsystem(2022.05),Super-TIGweldingmanipulatordevice(2019.12),C-typefillermetal(C-Filler).
Core AdvantagesCoreAdvantages
Capability to provide customized robotic solutions for various welding methods: Ability to implement robot welding systems optimized for customer requirements, including Super-TIG, general automatic TIG, GMAW, aluminum MIG, and laser welding.Capabilitytoprovidecustomizedroboticsolutionsforvariousweldingmethods:Abilitytoimplementrobotweldingsystemsoptimizedforcustomerrequirements,includingSuper-TIG,generalautomaticTIG,GMAW,aluminumMIG,andlaserwelding.
Advanced welding process development and comprehensive data-driven support: Development of high-productivity, high-quality welding processes using arc physics, process expertise, waveform analysis, arc cameras, laser sensors, and special devices, with extensive technical support covering data provision and mass production.Advancedweldingprocessdevelopmentandcomprehensivedata-drivensupport:Developmentofhigh-productivity,high-qualityweldingprocessesusingarcphysics,processexpertise,waveformanalysis,arccameras,lasersensors,andspecialdevices,withextensivetechnicalsupportcoveringdataprovisionandmassproduction.
Unique Super-TIG technology advantage and eco-friendly process: Securing clean weld metal with high deposition rates and shallow penetration control, demonstrating strong competitiveness particularly in Narrow Gap welding, Cladding, and Metal 3D Printing (WAAM). Development and application of eco-friendly, high-efficiency C-type filler metal with minimal fume generation.UniqueSuper-TIGtechnologyadvantageandeco-friendlyprocess:Securingcleanweldmetalwithhighdepositionratesandshallowpenetrationcontrol,demonstratingstrongcompetitivenessparticularlyinNarrowGapwelding,Cladding,andMetal3DPrinting(WAAM).Developmentandapplicationofeco-friendly,high-efficiencyC-typefillermetalwithminimalfumegeneration.
Strong R&D capabilities and extensive industry-academia collaboration: As a research institute company under Pukyong National University holding company, possessing over 100 industry-academia research achievements with major corporations such as Samsung, LG, VOLVO, and Doosan Heavy Industries. R&D expertise with over 30 patent applications and registrations related to welding.StrongR&Dcapabilitiesandextensiveindustry-academiacollaboration:AsaresearchinstitutecompanyunderPukyongNationalUniversityholdingcompany,possessingover100industry-academiaresearchachievementswithmajorcorporationssuchasSamsung,LG,VOLVO,andDoosanHeavyIndustries.R&Dexpertisewithover30patentapplicationsandregistrationsrelatedtowelding.
Internationally recognized technology and awards: Awarded the 'A.F. Davis Silver Medal Award' at the '2024 AWS Academic Conference' for research by CEO Jo Sang-myung's team, receiving global recognition for SMR cladding welding and metal 3D printing base technologies. Successful supply of robotic welding solutions to the international nuclear fusion reactor ITER project and world's first robotization.Internationallyrecognizedtechnologyandawards:Awardedthe'A.F.DavisSilverMedalAward'atthe'2024AWSAcademicConference'forresearchbyCEOJoSang-myung'steam,receivingglobalrecognitionforSMRcladdingweldingandmetal3Dprintingbasetechnologies.SuccessfulsupplyofroboticweldingsolutionstotheinternationalnuclearfusionreactorITERprojectandworld'sfirstrobotization.
Target IndustrieTargetIndustrie
Cladding welding for SMR (Small Modular Reactor) and metal 3D printing fields.CladdingweldingforSMR(SmallModularReactor)andmetal3Dprintingfields.
Welding of high-grade metals with high electrical resistivity and high surface tension of liquid metal compared to general carbon steel.Weldingofhigh-grademetalswithhighelectricalresistivityandhighsurfacetensionofliquidmetalcomparedtogeneralcarbonsteel.
Narrow Gap welding, Cladding, and Metal 3D Printing (WAAM) fields.NarrowGapwelding,Cladding,andMetal3DPrinting(WAAM)fields.
Application of TIG robotic welding systems in defense-related industries.ApplicationofTIGroboticweldingsystemsindefense-relatedindustries.
Major MarketsMajorMarkets
South KoreaSouthKorea
United StatesUnitedStates
Certifications/PatentsCertifications/Patents
Patents: Possessing Korean and US patents related to C-type filler metal. Over 7 patent registrations and applications related to Super-TIG Welding (including C-type filler metal and other welding filler metals), and over 10 cases for control methods for stable continuous transfer.Patents:PossessingKoreanandUSpatentsrelatedtoC-typefillermetal.Over7patentregistrationsandapplicationsrelatedtoSuper-TIGWelding(includingC-typefillermetalandotherweldingfillermetals),andover10casesforcontrolmethodsforstablecontinuoustransfer.
Certifications: DNVGL WPS approval. C-Filler type approval.Certifications:DNVGLWPSapproval.C-Fillertypeapproval.
Awards: 'A.F. Davis Silver Medal Award' at the 2024 AWS Academic Conference (Jo Sang-myung's research team). Changwon Mayor's Award at the 4th Welding Day event (CEO Jo Sang-myung). Super-TIG Welding (now Starwelds) registered as a research institute company in 2015 (Ministry of Science, ICT and Future Planning No. 93).Awards:'A.F.DavisSilverMedalAward'atthe2024AWSAcademicConference(JoSang-myung'sresearchteam).ChangwonMayor'sAwardatthe4thWeldingDayevent(CEOJoSang-myung).Super-TIGWelding(nowStarwelds)registeredasaresearchinstitutecompanyin2015(MinistryofScience,ICTandFuturePlanningNo.93).
Introduction
Location
121-9 Geumhosunseo-gil, Gangseo-gu, Busan, South Korea
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Information
121-9 Geumhosunseo-gil, Gangseo-gu, Busan, South Korea