Information
Overview
- Summary
- Profiroll Technologies is a company specializing in cold forming machines, rolling dies, and related process solutions based on sophisticated profile rolling technology. The company focuses on developing and advancing modern cold forming techniques for profiling rotationally symmetric parts. It offers a comprehensive, single-source solution including stable equipment, conveyor systems, rolling dies, and reliable processes. Profiroll supports customers through all stages from development to the start of serial production (SOP).Profiroll Technologies is a company specializing in cold forming machines, rolling dies, and related process solutions based on sophisticated profile rolling technology. The company focuses on developing and advancing modern cold forming techniques for profiling rotationally symmetric parts. It offers a comprehensive, single-source solution including stable equipment, conveyor systems, rolling dies, and reliable processes. Profiroll supports customers through all stages from development to the start of serial production (SOP).
- Key Products/Technologies
- Thread and Profile Rolling Machines: A range of models including the PR series, PR..PRS series, PR..HP series, and 3-Rolls Thread Rolling Machines. The 'The Reliable' manual thread rolling machines, such as PR 16.1 (160 kN rolling force), PR 25.1 (250 kN rolling force), and PR 31.5.1 (315 kN rolling force), are offered. The PR..PRS series features CNC-controlled process functions for optimized automation and cost-effectiveness. The PR..HP series represents an innovative model with full CNC control for high-precision thread and profile rolling processes.Thread and Profile Rolling Machines: A range of models including the PR series, PR..PRS series, PR..HP series, and 3-Rolls Thread Rolling Machines. The 'The Reliable' manual thread rolling machines, such as PR 16.1 (160 kN rolling force), PR 25.1 (250 kN rolling force), and PR 31.5.1 (315 kN rolling force), are offered. The PR..PRS series features CNC-controlled process functions for optimized automation and cost-effectiveness. The PR..HP series represents an innovative model with full CNC control for high-precision thread and profile rolling processes.
- Spline Rolling Machines: Various spline rolling systems like ROLLEX®, PR 400 HP, ROLLIN®, PH 120, PRI 120 CNC/AC, and PB 200 are available. ROLLEX® is a flexible machine utilizing CNC control and symmetric circular dies for high-quality spline, profile, thread, and finishing rolling. The PR 400 HP is a fast and precise spline forming machine based on a symmetric closed power frame for rolling forces up to 400kN. ROLLIN® is an innovative internal spline rolling system for internal splines, back taper rolling, and finish-rolling of pre-shaped gears.Spline Rolling Machines: Various spline rolling systems like ROLLEX®, PR 400 HP, ROLLIN®, PH 120, PRI 120 CNC/AC, and PB 200 are available. ROLLEX® is a flexible machine utilizing CNC control and symmetric circular dies for high-quality spline, profile, thread, and finishing rolling. The PR 400 HP is a fast and precise spline forming machine based on a symmetric closed power frame for rolling forces up to 400kN. ROLLIN® is an innovative internal spline rolling system for internal splines, back taper rolling, and finish-rolling of pre-shaped gears.
- Ring Rolling Machines: The URWA® series features a symmetric vertical design for space efficiency in CNC-controlled automatic ring rolling. Cold ring rolling technology, developed in cooperation with TU Dresden in the 1980s, offers significant energy and material savings. Models like URWA 250 are used for various ring forming applications, including ring parts and asymmetrical rings.Ring Rolling Machines: The URWA® series features a symmetric vertical design for space efficiency in CNC-controlled automatic ring rolling. Cold ring rolling technology, developed in cooperation with TU Dresden in the 1980s, offers significant energy and material savings. Models like URWA 250 are used for various ring forming applications, including ring parts and asymmetrical rings.
- Rolling Dies: A comprehensive range of high-quality rolling dies, including Rollex Dies, Circular Dies, Incremental Rolling Dies, Planetary Dies, Rack Dies, and Flat Dies, are 100% produced in-house. The PROSurface BlackDiamond coating technology enhances die lifespan and performance. The company provides a complete die production and management system, including blank machining, heat treatment, hardening, profile grinding, and 3D measurement technology.Rolling Dies: A comprehensive range of high-quality rolling dies, including Rollex Dies, Circular Dies, Incremental Rolling Dies, Planetary Dies, Rack Dies, and Flat Dies, are 100% produced in-house. The PROSurface BlackDiamond coating technology enhances die lifespan and performance. The company provides a complete die production and management system, including blank machining, heat treatment, hardening, profile grinding, and 3D measurement technology.
- Cold Forming Technology: Core expertise in modern cold forming technology for precise profile rolling of rotationally symmetric parts, achieving up to 40% savings in energy and material consumption. Cold forming enables new workpiece characteristics and an environmentally friendly, chip-free process. Contract manufacturing capabilities for high-precision ball screws, worms, splines, knurls, serrations, helical splines, bearing rings, CV cages, and mass rings.Cold Forming Technology: Core expertise in modern cold forming technology for precise profile rolling of rotationally symmetric parts, achieving up to 40% savings in energy and material consumption. Cold forming enables new workpiece characteristics and an environmentally friendly, chip-free process. Contract manufacturing capabilities for high-precision ball screws, worms, splines, knurls, serrations, helical splines, bearing rings, CV cages, and mass rings.
- Core Advantages
- One-Stop Solution Provider: Offering integrated solutions including machines, handling and conveyor systems, rolling dies, and reliable processes from a single source. Comprehensive support from development to serial production, addressing complex customer requirements with tailored solutions.One-Stop Solution Provider: Offering integrated solutions including machines, handling and conveyor systems, rolling dies, and reliable processes from a single source. Comprehensive support from development to serial production, addressing complex customer requirements with tailored solutions.
- Leadership in Innovative Cold Forming Technology: A history of continuous innovation spanning over 80 years, backed by experienced engineers. Pioneering technological developments, such as the invention of cold ring rolling technology in the 1980s.Leadership in Innovative Cold Forming Technology: A history of continuous innovation spanning over 80 years, backed by experienced engineers. Pioneering technological developments, such as the invention of cold ring rolling technology in the 1980s.
- High Quality and Precision: Production of high-precision and high-quality parts through robust cast iron C-frame structures and advanced CNC control systems. Proprietary technologies like PROSurface BlackDiamond coating enhance die life and part quality.High Quality and Precision: Production of high-precision and high-quality parts through robust cast iron C-frame structures and advanced CNC control systems. Proprietary technologies like PROSurface BlackDiamond coating enhance die life and part quality.
- Efficiency and Cost-Effectiveness: Cold forming technology leads to up to 40% savings in energy and material consumption, maximizing productivity and economic benefits through shortest cycle times and automation capabilities. Elimination of hydraulic power packs reduces noise and energy consumption by up to 30%.Efficiency and Cost-Effectiveness: Cold forming technology leads to up to 40% savings in energy and material consumption, maximizing productivity and economic benefits through shortest cycle times and automation capabilities. Elimination of hydraulic power packs reduces noise and energy consumption by up to 30%.
- Diverse Product Range and Flexibility: A broad product portfolio encompassing thread, spline, and ring rolling machines, as well as various dies. Ability to provide flexible, customized solutions to meet specific customer demands.Diverse Product Range and Flexibility: A broad product portfolio encompassing thread, spline, and ring rolling machines, as well as various dies. Ability to provide flexible, customized solutions to meet specific customer demands.
- Global Service Network: Presence of branches and distributors in various countries worldwide, ensuring global customer support and service. Active participation in international trade fairs like IMTEX to expand global market reach.Global Service Network: Presence of branches and distributors in various countries worldwide, ensuring global customer support and service. Active participation in international trade fairs like IMTEX to expand global market reach.
- Target Industries
- Automotive Industry: Spline and thread rolling for various automotive components such as transmission shafts, gear shafts, chassis components, and hollow shafts. Production of vehicle and machine components through Hirth gear rolling.Automotive Industry: Spline and thread rolling for various automotive components such as transmission shafts, gear shafts, chassis components, and hollow shafts. Production of vehicle and machine components through Hirth gear rolling.
- Aerospace Industry: Manufacturing of aviation and aerospace components with optimized thread runout technology (ptlite) for improved efficiency, weight reduction, and precision.Aerospace Industry: Manufacturing of aviation and aerospace components with optimized thread runout technology (ptlite) for improved efficiency, weight reduction, and precision.
- Energy Industry: Precision cold forming of components for power generation and other energy-related equipment.Energy Industry: Precision cold forming of components for power generation and other energy-related equipment.
- General Mechanical Engineering: High-quality thread and profile rolling for various mechanical parts like shafts, bolts, and screws.General Mechanical Engineering: High-quality thread and profile rolling for various mechanical parts like shafts, bolts, and screws.
- Consumer Goods Industry: Production of precision components required in consumer goods manufacturing.Consumer Goods Industry: Production of precision components required in consumer goods manufacturing.
- Major Markets
- China, India, Japan, South KoreaChina, India, Japan, South Korea
- Belgium, Netherlands, Italy, PolandBelgium, Netherlands, Italy, Poland
- USAUSA
- Certifications/Patents
- Quality Management System: Certified with DIN EN ISO 9001:2015. Adherence to quality standards for the development, manufacturing, and sales of equipment for thread and profile rolling technology, gear rolling technology, ring rolling technology, and tool technology.Quality Management System: Certified with DIN EN ISO 9001:2015. Adherence to quality standards for the development, manufacturing, and sales of equipment for thread and profile rolling technology, gear rolling technology, ring rolling technology, and tool technology.
- Environmental Management System: Certified with DIN EN ISO 14001:2015. Demonstrating a commitment to sustainable management, conscious resource use, and active environmental protection.Environmental Management System: Certified with DIN EN ISO 14001:2015. Demonstrating a commitment to sustainable management, conscious resource use, and active environmental protection.
- Occupational Health and Safety Management System: Certified with DIN ISO 45001:2018. Prioritizing employee health and safety in the workplace and efforts to prevent accidents.Occupational Health and Safety Management System: Certified with DIN ISO 45001:2018. Prioritizing employee health and safety in the workplace and efforts to prevent accidents.
- Information Security: Participation in TISAX for the recognition and exchange of corporate information security test results.Information Security: Participation in TISAX for the recognition and exchange of corporate information security test results.
- Patented Technology: The ROLLIN® process is a patented technology by Profiroll.Patented Technology: The ROLLIN® process is a patented technology by Profiroll.
Introduction
Location
Leipziger Str. 5, 04849 Bad Düben, Germany
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