Overview
- Summary
- MERCOTAC is a manufacturer of original, high-quality, and economical rotary electrical connectors established in 1978. The company provides power and signal transmission solutions for various industrial machinery applications through its liquid metal-based brushless slip ring technology. Thousands of companies worldwide adopt its slip ring solutions, making it a global supplier.MERCOTAC is a manufacturer of original, high-quality, and economical rotary electrical connectors established in 1978. The company provides power and signal transmission solutions for various industrial machinery applications through its liquid metal-based brushless slip ring technology. Thousands of companies worldwide adopt its slip ring solutions, making it a global supplier.
- Key Products/Technologies
- Proprietary brushless slip ring technology utilizing liquid metal (mercury) molecularly bonded to contacts, forming an electrical conduction path. This innovative approach eliminates wear, high electrical resistance, oxidation, and electrical noise fluctuations associated with traditional brush-type slip rings.Proprietary brushless slip ring technology utilizing liquid metal (mercury) molecularly bonded to contacts, forming an electrical conduction path. This innovative approach eliminates wear, high electrical resistance, oxidation, and electrical noise fluctuations associated with traditional brush-type slip rings.
- A diverse product range of slip rings with various conductor counts (1, 2, 3, 4, 6+ conductors), offering a wide selection from single to multi-conductor options.A diverse product range of slip rings with various conductor counts (1, 2, 3, 4, 6+ conductors), offering a wide selection from single to multi-conductor options.
- Model 205: 2 conductors, max 4 Amps, 250V AC/DC, max 2000 RPM, operating temperature -29°C to 60°C, contact resistance less than 1 mΩ.Model 205: 2 conductors, max 4 Amps, 250V AC/DC, max 2000 RPM, operating temperature -29°C to 60°C, contact resistance less than 1 mΩ.
- Model 230: 2 channels, max 30 Amps, 250V, max 1800 RPM, operating temperature -29°C to 60°C, contact resistance less than 1 mΩ.Model 230: 2 channels, max 30 Amps, 250V, max 1800 RPM, operating temperature -29°C to 60°C, contact resistance less than 1 mΩ.
- Model 305: 3 conductors, max 4 Amps, 250V AC/DC, max 1800 RPM, operating temperature 7°C to 60°C, contact resistance less than 1 mΩ.Model 305: 3 conductors, max 4 Amps, 250V AC/DC, max 1800 RPM, operating temperature 7°C to 60°C, contact resistance less than 1 mΩ.
- Model 430: 4 conductors (2@4A & 2@30A), 250V AC/DC, max 1800 RPM, operating temperature -29°C to 60°C, contact resistance less than 1 mΩ, IP51 protection rating.Model 430: 4 conductors (2@4A & 2@30A), 250V AC/DC, max 1800 RPM, operating temperature -29°C to 60°C, contact resistance less than 1 mΩ, IP51 protection rating.
- Model 435: 4 conductors, max 30 Amps, 500V.Model 435: 4 conductors, max 30 Amps, 500V.
- Model 630: 6 conductors, 250V, capable of transmitting up to 6 signals.Model 630: 6 conductors, 250V, capable of transmitting up to 6 signals.
- Versatac™ series: Offering 2 to 22 channels, faster data speeds, enhanced mounting and electrical connection options, and higher RPM capabilities.Versatac™ series: Offering 2 to 22 channels, faster data speeds, enhanced mounting and electrical connection options, and higher RPM capabilities.
- Custom product design and manufacturing capabilities for specific customer requirements, including slip rings for rotary unions, through-hole applications, specialized connections, custom wire terminations, high current applications, and special mounting.Custom product design and manufacturing capabilities for specific customer requirements, including slip rings for rotary unions, through-hole applications, specialized connections, custom wire terminations, high current applications, and special mounting.
- Core Advantages
- Unique brushless design with a liquid metal conduction path, ensuring a constant and stable electrical connection without wear for the product's lifetime.Unique brushless design with a liquid metal conduction path, ensuring a constant and stable electrical connection without wear for the product's lifetime.
- Near-zero electrical noise and extremely low contact resistance (less than one milliohm), enabling distortion-free transmission of sensitive low-voltage signals and high-frequency data.Near-zero electrical noise and extremely low contact resistance (less than one milliohm), enabling distortion-free transmission of sensitive low-voltage signals and high-frequency data.
- Maintenance-free operation due to the elimination of brush wear and debris, resulting in significantly longer operational lifespans (frequently reaching billions of revolutions) compared to brush-type slip rings.Maintenance-free operation due to the elimination of brush wear and debris, resulting in significantly longer operational lifespans (frequently reaching billions of revolutions) compared to brush-type slip rings.
- Compact design and cost-effectiveness, offering a smaller footprint and lower cost compared to conventional slip rings of comparable capacity, making them economically viable for a broader range of applications.Compact design and cost-effectiveness, offering a smaller footprint and lower cost compared to conventional slip rings of comparable capacity, making them economically viable for a broader range of applications.
- Versatility in transmitting both power and instrumentation signals through a single, compact unit, coupled with custom product design capabilities to meet diverse industrial requirements.Versatility in transmitting both power and instrumentation signals through a single, compact unit, coupled with custom product design capabilities to meet diverse industrial requirements.
- Manufacturing in Carlsbad, California, USA, ensuring high quality control and reliability, embodying a 'Made in USA' production standard.Manufacturing in Carlsbad, California, USA, ensuring high quality control and reliability, embodying a 'Made in USA' production standard.
- Target Industrie
- Wind turbinesWind turbines
- Cable reelsCable reels
- Robotics and robotic arms, robotic pipe manufacturingRobotics and robotic arms, robotic pipe manufacturing
- Packaging machinery, food packaging, shrink wrap machines, filling machines, rotary fillers, rotary labelers, rotary cappers, cartoners, case packers, flow wrappersPackaging machinery, food packaging, shrink wrap machines, filling machines, rotary fillers, rotary labelers, rotary cappers, cartoners, case packers, flow wrappers
- Semiconductor manufacturing equipment, ingot equipment, semiconductor transfer equipment, wafer polishing equipment (CMP), lapping equipmentSemiconductor manufacturing equipment, ingot equipment, semiconductor transfer equipment, wafer polishing equipment (CMP), lapping equipment
- Medical equipment, medical research, psychiatry, and psychology researchMedical equipment, medical research, psychiatry, and psychology research
- Industrial machinery and rotary motion control systemsIndustrial machinery and rotary motion control systems
- Cranes and yacht cranesCranes and yacht cranes
- Heated rollersHeated rollers
- WeldingWelding
- Leslie organ speakersLeslie organ speakers
- Remote video inspection, vehicle-mounted cameras, remote video control systemsRemote video inspection, vehicle-mounted cameras, remote video control systems
- Turntables, rotating tables, rotary moldsTurntables, rotating tables, rotary molds
- ElectroplatingElectroplating
- Ultrasonic fabric cuttingUltrasonic fabric cutting
- Spinning lightsSpinning lights
- Thermocouple temperature sensing and strain gaugesThermocouple temperature sensing and strain gauges
- Laminating machinesLaminating machines
- Die cuttingDie cutting
- CNC machineryCNC machinery
- Aerial dronesAerial drones
- Embossing machinesEmbossing machines
- Cable cars (tramways, gondolas, chairlifts)Cable cars (tramways, gondolas, chairlifts)
- Agricultural machineryAgricultural machinery
- Radar systemsRadar systems
- TelescopesTelescopes
- Amusement park rides (Ferris wheels, spinning rides)Amusement park rides (Ferris wheels, spinning rides)
- VFD motor shaft groundingVFD motor shaft grounding
- Rotary Laser and LIDARRotary Laser and LIDAR
- Textile machineryTextile machinery
- Major Markets
- South Africa (M & J Distributors), Egypt (Progressive International)South Africa (M & J Distributors), Egypt (Progressive International)
- China (Dalian Rise Technology, Wuxi TK Engineering, Guangzhou Beixiaode Intelligent Technology), India (Progressive Engineers), Indonesia (Mega-Tech Express Pte Ltd), Japan (Marubeni Ele-Next Co., Ltd.), Singapore (Mega-Tech Express Pte Ltd), South Korea (COVIS Co., Ltd.), Taiwan (Invax System Technology Corporation), Thailand (Namsae International Trading Co.,Ltd.), Vietnam (Rotac Vina Co., Ltd.)China (Dalian Rise Technology, Wuxi TK Engineering, Guangzhou Beixiaode Intelligent Technology), India (Progressive Engineers), Indonesia (Mega-Tech Express Pte Ltd), Japan (Marubeni Ele-Next Co., Ltd.), Singapore (Mega-Tech Express Pte Ltd), South Korea (COVIS Co., Ltd.), Taiwan (Invax System Technology Corporation), Thailand (Namsae International Trading Co.,Ltd.), Vietnam (Rotac Vina Co., Ltd.)
- Belgium (Matoll GmbH), Czech Republic (Ampo S.R.O.), Finland (Matoll GmbH), Estonia (Matoll GmbH), Latvia (Matoll GmbH), Lithuania (Matoll GmbH), Poland (Archimedes Ltd.), Russia (Matoll GmbH), Spain (Intertronic Internacional SL), Sweden (Matoll GmbH), Switzerland (Compona AG), Germany (Matoll GmbH), Italy (CELCO PROFIL SRL Unipersonale), Netherlands (Matoll GmbH), France (JLP Automatisme France), United Kingdom (Matoll LTD), Turkey (Imaj Teknik Elektrik-Elektronik), Greece, Romania, Bulgaria, SerbiaBelgium (Matoll GmbH), Czech Republic (Ampo S.R.O.), Finland (Matoll GmbH), Estonia (Matoll GmbH), Latvia (Matoll GmbH), Lithuania (Matoll GmbH), Poland (Archimedes Ltd.), Russia (Matoll GmbH), Spain (Intertronic Internacional SL), Sweden (Matoll GmbH), Switzerland (Compona AG), Germany (Matoll GmbH), Italy (CELCO PROFIL SRL Unipersonale), Netherlands (Matoll GmbH), France (JLP Automatisme France), United Kingdom (Matoll LTD), Turkey (Imaj Teknik Elektrik-Elektronik), Greece, Romania, Bulgaria, Serbia
- USA (direct sales)USA (direct sales)
- Certifications/Patents
- No officially confirmed patent or certification details, but the company emphasizes high quality and reliability as core competitive strengths.No officially confirmed patent or certification details, but the company emphasizes high quality and reliability as core competitive strengths.
- Technical strengths include extremely low electrical resistance (less than 1 milliohm), near-zero electrical noise, and long, maintenance-free lifespan achieved through its liquid metal contact technology.Technical strengths include extremely low electrical resistance (less than 1 milliohm), near-zero electrical noise, and long, maintenance-free lifespan achieved through its liquid metal contact technology.
- Some models meet IP51 protection standards, offering basic protection against dust and dripping water.Some models meet IP51 protection standards, offering basic protection against dust and dripping water.
- The company provides a recycling service for mercury-containing products and demonstrates environmental commitment through initiatives like installing a 45kW solar photovoltaic electrical generation system at its facility.The company provides a recycling service for mercury-containing products and demonstrates environmental commitment through initiatives like installing a 45kW solar photovoltaic electrical generation system at its facility.
Introduction
Location
6195 Corte Del Cedro STE 100, Carlsbad, CA 92011, USA
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