Information
Fraunhofer-Straße 5, 56218 Mülheim-Kärlich, Germany
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Overview
- Summary
- Laserline is a leading manufacturer of high-power diode laser systems and beam shaping solutions for industrial material processing. The company offers multi-kilowatt range lasers, recognized as one of the most successful beam sources globally. Since its establishment in 1997, Laserline has focused on developing customized industrial lasers, successfully replacing conventional laser technologies. With over 5,000 laser installations worldwide, it stands as a highly successful beam source provider for industrial applications.Laserline is a leading manufacturer of high-power diode laser systems and beam shaping solutions for industrial material processing. The company offers multi-kilowatt range lasers, recognized as one of the most successful beam sources globally. Since its establishment in 1997, Laserline has focused on developing customized industrial lasers, successfully replacing conventional laser technologies. With over 5,000 laser installations worldwide, it stands as a highly successful beam source provider for industrial applications.
- Key Products/Technologies
- **LDM Series (Compact Diode Lasers)**: High-power beam sources in a 19-inch rack mount module format. Offering laser output power up to 10 kW with a wavelength range of 900nm to 1080nm. An integrated design combining the laser head, diode power supply, monitoring controller, and cooling system. Suitable for various industrial applications such as welding, hardening, and mobile repair welding.**LDM Series (Compact Diode Lasers)**: High-power beam sources in a 19-inch rack mount module format. Offering laser output power up to 10 kW with a wavelength range of 900nm to 1080nm. An integrated design combining the laser head, diode power supply, monitoring controller, and cooling system. Suitable for various industrial applications such as welding, hardening, and mobile repair welding.
- **LDF Series (High-Power Diode Lasers)**: Industrial laser systems delivering up to 60 kW of laser power. Featuring 900nm and 1080nm wavelengths and high electrical efficiency exceeding 50%. A modular design allowing individual configuration of output power, beam quality, and cooling systems. An ideal solution for steel and aluminum welding, brazing, cladding, and heat treatment.**LDF Series (High-Power Diode Lasers)**: Industrial laser systems delivering up to 60 kW of laser power. Featuring 900nm and 1080nm wavelengths and high electrical efficiency exceeding 50%. A modular design allowing individual configuration of output power, beam quality, and cooling systems. An ideal solution for steel and aluminum welding, brazing, cladding, and heat treatment.
- **LDFblue Series (Blue High-Brightness Lasers)**: An innovative solution for processing highly reflective metals like copper and gold. Providing blue diode lasers with up to 4 kW CW output power at a 450nm wavelength. Achieving up to 20 times higher absorption compared to conventional 1-micron wavelength lasers, maximizing process efficiency. Utilized in advanced applications such as heat conduction welding of thin copper foils and powder bed fusion.**LDFblue Series (Blue High-Brightness Lasers)**: An innovative solution for processing highly reflective metals like copper and gold. Providing blue diode lasers with up to 4 kW CW output power at a 450nm wavelength. Achieving up to 20 times higher absorption compared to conventional 1-micron wavelength lasers, maximizing process efficiency. Utilized in advanced applications such as heat conduction welding of thin copper foils and powder bed fusion.
- **Modular OTS Processing Optics**: A modular and highly flexible design supporting a wide range of applications, including welding, brazing, surface treatment, and fiber composite component production. Capable of creating various focus geometries such as circular, linear, rectangular, ring shapes, double, or triple spots. Processing heads optimized for specific processes through additional components like cameras or sensors.**Modular OTS Processing Optics**: A modular and highly flexible design supporting a wide range of applications, including welding, brazing, surface treatment, and fiber composite component production. Capable of creating various focus geometries such as circular, linear, rectangular, ring shapes, double, or triple spots. Processing heads optimized for specific processes through additional components like cameras or sensors.
- **LDL Series (Direct Diode Lasers)**: A high-efficiency heat treatment solution that emits laser beams directly without optical fibers. Achieving high wall-plug efficiency of over 56%, maximizing energy efficiency. Offering scalable modules with segmented power adjustment and customized spot sizes and geometries. Robust and stable operation even in harsh processing environments.**LDL Series (Direct Diode Lasers)**: A high-efficiency heat treatment solution that emits laser beams directly without optical fibers. Achieving high wall-plug efficiency of over 56%, maximizing energy efficiency. Offering scalable modules with segmented power adjustment and customized spot sizes and geometries. Robust and stable operation even in harsh processing environments.
- Core Advantages
- **High Energy Efficiency**: Utilizing diode lasers as the light source for high efficiency in converting electrical power to light. Achieving over 10 times higher efficiency than conventional lamp-pumped lasers and wall-plug efficiency exceeding 50%. This contributes to reduced operating costs and environmental sustainability.**High Energy Efficiency**: Utilizing diode lasers as the light source for high efficiency in converting electrical power to light. Achieving over 10 times higher efficiency than conventional lamp-pumped lasers and wall-plug efficiency exceeding 50%. This contributes to reduced operating costs and environmental sustainability.
- **Modular Design and Customized Solutions**: All diode lasers feature a modular design, allowing perfect customization to meet specific customer requirements. Flexible configuration of laser power, beam quality, optical equipment, and cooling systems to provide optimized solutions for diverse industrial applications.**Modular Design and Customized Solutions**: All diode lasers feature a modular design, allowing perfect customization to meet specific customer requirements. Flexible configuration of laser power, beam quality, optical equipment, and cooling systems to provide optimized solutions for diverse industrial applications.
- **Exceptional Reliability and Long Lifespan**: Diode lasers characterized by a long service life and virtually maintenance-free operation. A 5-year warranty on laser diodes (extendable up to 7 years for some systems) demonstrating confidence in product quality and reliability. Ensuring uptime typically exceeding 99.5%.**Exceptional Reliability and Long Lifespan**: Diode lasers characterized by a long service life and virtually maintenance-free operation. A 5-year warranty on laser diodes (extendable up to 7 years for some systems) demonstrating confidence in product quality and reliability. Ensuring uptime typically exceeding 99.5%.
- **Innovative Beam Shaping Technology**: Offering a comprehensive range of optical components, including standard and specialized beam shaping optics, pyrometers, and CCD cameras for process monitoring and control. The LDF series' beam converter technology, in particular, combines high beam quality with modularity, practicality, and cost-effectiveness, opening new application fields.**Innovative Beam Shaping Technology**: Offering a comprehensive range of optical components, including standard and specialized beam shaping optics, pyrometers, and CCD cameras for process monitoring and control. The LDF series' beam converter technology, in particular, combines high beam quality with modularity, practicality, and cost-effectiveness, opening new application fields.
- **Leadership in Blue Laser Technology**: A leading position in blue laser technology through the LDFblue series, specialized for processing highly reflective metals like copper and gold. Delivering high output power at 450nm wavelength, providing superior absorption and stable melt pool characteristics compared to conventional lasers.**Leadership in Blue Laser Technology**: A leading position in blue laser technology through the LDFblue series, specialized for processing highly reflective metals like copper and gold. Delivering high output power at 450nm wavelength, providing superior absorption and stable melt pool characteristics compared to conventional lasers.
- **Global Customer Support and Service**: Over 5,000 installations worldwide, with subsidiaries and distribution partner networks in key markets including the USA, Brazil, China, India, Japan, Korea, and Mexico. Providing comprehensive after-sales services such as application trials, expert support, industrial laser rentals, training, technical customer service, and spare parts availability.**Global Customer Support and Service**: Over 5,000 installations worldwide, with subsidiaries and distribution partner networks in key markets including the USA, Brazil, China, India, Japan, Korea, and Mexico. Providing comprehensive after-sales services such as application trials, expert support, industrial laser rentals, training, technical customer service, and spare parts availability.
- Target Industries
- Automotive Industry: Welding, brazing, heat treatment, car body component brazing, tailored blank weldingAutomotive Industry: Welding, brazing, heat treatment, car body component brazing, tailored blank welding
- Aerospace Industry: Welding, brazing, repair welding (turbine blades), cladding (rocket nozzles), additive manufacturing (aircraft structural components), heat treatment and hardening, coating application and removal, fiber composite tape layingAerospace Industry: Welding, brazing, repair welding (turbine blades), cladding (rocket nozzles), additive manufacturing (aircraft structural components), heat treatment and hardening, coating application and removal, fiber composite tape laying
- Oil and Gas Industry: Cladding, metal depositionOil and Gas Industry: Cladding, metal deposition
- Agriculture IndustryAgriculture Industry
- Renewable Energy IndustryRenewable Energy Industry
- Semiconductor Industry: Laser Assisted Bonding (LAB), front-end semiconductor applicationsSemiconductor Industry: Laser Assisted Bonding (LAB), front-end semiconductor applications
- General Industry and Manufacturing: Metal welding (steel, aluminum), cladding, coating, repair welding, hard soldering, hardening, plastic welding, 3D printing, additive manufacturingGeneral Industry and Manufacturing: Metal welding (steel, aluminum), cladding, coating, repair welding, hard soldering, hardening, plastic welding, 3D printing, additive manufacturing
- Optics and Material Processing: Laser metal deposition, heat conduction welding, keyhole weldingOptics and Material Processing: Laser metal deposition, heat conduction welding, keyhole welding
- Fiber Composite Materials: CFRP tape laying, fiber composite component productionFiber Composite Materials: CFRP tape laying, fiber composite component production
- Major Markets
- China, India, Japan, South Korea, Singapore, TaiwanChina, India, Japan, South Korea, Singapore, Taiwan
- France, United Kingdom, Italy, Germany (Headquarters)France, United Kingdom, Italy, Germany (Headquarters)
- USA (Santa Clara, Plymouth), MexicoUSA (Santa Clara, Plymouth), Mexico
- Australia, New ZealandAustralia, New Zealand
- Brazil (Sao Paulo)Brazil (Sao Paulo)
- Certifications/Patents
- **Technological Competence**: Over 20 years of continuous contribution to the development of diode laser technology. Utilization of smart, patented technology to bundle beams from individual diodes into a single laser beam coupled into an optical fiber. A pioneering electronic stack management system that activates in case of laser diode failure.**Technological Competence**: Over 20 years of continuous contribution to the development of diode laser technology. Utilization of smart, patented technology to bundle beams from individual diodes into a single laser beam coupled into an optical fiber. A pioneering electronic stack management system that activates in case of laser diode failure.
- **Quality and Safety Certifications**: Compliance with Laser Safety Class 1 according to EN 60825-1. Adherence to DIN EN ISO 13849-1 for functional safety, achieving performance level d. Compliance with IP54 protection rating.**Quality and Safety Certifications**: Compliance with Laser Safety Class 1 according to EN 60825-1. Adherence to DIN EN ISO 13849-1 for functional safety, achieving performance level d. Compliance with IP54 protection rating.
- **Patents**: Laserline, Inc. holds patents for a two-axis leveling instrument with a single pendulum for projecting a level laser beam. Also, a patent for a laser line generator system that shapes a diverging laser beam from a laser diode using a single lens element to provide a laser line.**Patents**: Laserline, Inc. holds patents for a two-axis leveling instrument with a single pendulum for projecting a level laser beam. Also, a patent for a laser line generator system that shapes a diverging laser beam from a laser diode using a single lens element to provide a laser line.
Introduction
Location
Fraunhofer-Straße 5, 56218 Mülheim-Kärlich, Germany
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