KANEKO is a company specializing in high-precision component machining and assembly for medical devices, aircraft, optical equipment, and various R&D fields. The company possesses advanced precision machining technology for intricate parts made from diverse materials including metals, resins, and ceramics.KANEKOisacompanyspecializinginhigh-precisioncomponentmachiningandassemblyformedicaldevices,aircraft,opticalequipment,andvariousR&Dfields.Thecompanypossessesadvancedprecisionmachiningtechnologyforintricatepartsmadefromdiversematerialsincludingmetals,resins,andceramics.
Key Products/TechnologiesKeyProducts/Technologies
High-Precision Component Machining and Assembly: Expertise in machining and assembling high-precision parts from various materials such as metals, resins, and ceramics. Utilization of five-axis machining centers for tiny, thin, and complex precision parts.High-PrecisionComponentMachiningandAssembly:Expertiseinmachiningandassemblinghigh-precisionpartsfromvariousmaterialssuchasmetals,resins,andceramics.Utilizationoffive-axismachiningcentersfortiny,thin,andcomplexprecisionparts.
Precision Parts for Endoscopes: Over 40 years of experience in the endoscope field, providing precision cutting and assembly technology for micro-complex shaped components. Curved surface processing with oblique machining for multifaceted targets.PrecisionPartsforEndoscopes:Over40yearsofexperienceintheendoscopefield,providingprecisioncuttingandassemblytechnologyformicro-complexshapedcomponents.Curvedsurfaceprocessingwithobliquemachiningformultifacetedtargets.
Precision Machining for Aircraft Parts: Over 30 years of experience in the aviation field, offering precision machining for aircraft components. Capabilities include processing multifaceted parts with multi-angle deep engraving and achieving h6 fit tolerance.PrecisionMachiningforAircraftParts:Over30yearsofexperienceintheaviationfield,offeringprecisionmachiningforaircraftcomponents.Capabilitiesincludeprocessingmultifacetedpartswithmulti-angledeepengravingandachievingh6fittolerance.
3D Endoscope System: Development of a multi-view and glasses-free 3D endoscope system, incorporating patented 3D image processing technology (US Patent No. US 10,148,931 B2, Japan Patent No. 6853928).3DEndoscopeSystem:Developmentofamulti-viewandglasses-free3Dendoscopesystem,incorporatingpatented3Dimageprocessingtechnology(USPatentNo.US10,148,931B2,JapanPatentNo.6853928).
Specialized Machining Techniques: Development of customized jigs and deburring blades for burr-free finishes on small, complex parts. Assembly capabilities for complicated components of differing materials, including bonded and press-fit assembly.SpecializedMachiningTechniques:Developmentofcustomizedjigsanddeburringbladesforburr-freefinishesonsmall,complexparts.Assemblycapabilitiesforcomplicatedcomponentsofdifferingmaterials,includingbondedandpress-fitassembly.
Difficult-to-Machine Material Processing: Thin-wall processing for difficult-to-machine materials like titanium alloy. Deep-groove processing (up to 10 times the tool diameter) for machinable ceramic parts based on optimal cutting conditions.Difficult-to-MachineMaterialProcessing:Thin-wallprocessingfordifficult-to-machinematerialsliketitaniumalloy.Deep-grooveprocessing(upto10timesthetooldiameter)formachinableceramicpartsbasedonoptimalcuttingconditions.
Core AdvantagesCoreAdvantages
Extensive Experience and Specialization: Over 70 years of experience in high-precision machining and assembly, with more than 50 years in endoscope manufacturing and 40 years in aviation.ExtensiveExperienceandSpecialization:Over70yearsofexperienceinhigh-precisionmachiningandassembly,withmorethan50yearsinendoscopemanufacturingand40yearsinaviation.
Advanced Machining Technology: Capability to machine tiny, complex, and difficult-shaped precision parts using five-axis machining centers. Proprietary customized jigs and deburring blades for superior burr-free finishes.AdvancedMachiningTechnology:Capabilitytomachinetiny,complex,anddifficult-shapedprecisionpartsusingfive-axismachiningcenters.Proprietarycustomizedjigsanddeburringbladesforsuperiorburr-freefinishes.
Integrated Production System: A comprehensive production and processing system from design through machining, assembly, and inspection. Extensive machining know-how across various materials to meet specific customer demands.IntegratedProductionSystem:Acomprehensiveproductionandprocessingsystemfromdesignthroughmachining,assembly,andinspection.Extensivemachiningknow-howacrossvariousmaterialstomeetspecificcustomerdemands.
Rigorous Quality Management System: Certified with ISO 13485 (medical devices), JIS Q 9100 (aerospace, mutually authenticated with US AS9100 and European EN9100), and ISO 9001.RigorousQualityManagementSystem:CertifiedwithISO13485(medicaldevices),JISQ9100(aerospace,mutuallyauthenticatedwithUSAS9100andEuropeanEN9100),andISO9001.
Strong R&D Capabilities: Development of a multi-view and glasses-free 3D endoscope system with patented 3D image processing technology. A unique cost calculation method for R&D projects, separating labor costs to undertake high-difficulty projects while controlling product costs.StrongR&DCapabilities:Developmentofamulti-viewandglasses-free3Dendoscopesystemwithpatented3Dimageprocessingtechnology.AuniquecostcalculationmethodforR&Dprojects,separatinglaborcoststoundertakehigh-difficultyprojectswhilecontrollingproductcosts.
Versatile Material Handling: Ability to process a wide range of materials including metals, resins, and ceramics, ensuring stable quality from single-piece orders to mass production.VersatileMaterialHandling:Abilitytoprocessawiderangeofmaterialsincludingmetals,resins,andceramics,ensuringstablequalityfromsingle-pieceorderstomassproduction.
Target IndustriesTargetIndustries
Medical Device Industry: Manufacturing and supply of endoscope parts and high-precision medical device components.MedicalDeviceIndustry:Manufacturingandsupplyofendoscopepartsandhigh-precisionmedicaldevicecomponents.
Aerospace Industry: Manufacturing and supply of aircraft engine parts and high-precision aerospace equipment components.AerospaceIndustry:Manufacturingandsupplyofaircraftenginepartsandhigh-precisionaerospaceequipmentcomponents.
Optical Equipment Industry: Manufacturing and supply of precision components for optical devices.OpticalEquipmentIndustry:Manufacturingandsupplyofprecisioncomponentsforopticaldevices.
Research and Development Sector: Provision of high-precision components and solutions for various R&D projects.ResearchandDevelopmentSector:Provisionofhigh-precisioncomponentsandsolutionsforvariousR&Dprojects.
Robotics and Drone Industry: Application of advanced precision cutting technologies for robotic and drone components.RoboticsandDroneIndustry:Applicationofadvancedprecisioncuttingtechnologiesforroboticanddronecomponents.
Radiation Science and Drug Development Industry: Meeting precision component requirements in radiation science and drug development fields.RadiationScienceandDrugDevelopmentIndustry:Meetingprecisioncomponentrequirementsinradiationscienceanddrugdevelopmentfields.
Major MarketsMajorMarkets
Japan, Korea, India, Indonesia, Cambodia, Singapore, Sri Lanka, Thailand, Taiwan, Philippines, Vietnam, Malaysia, Myanmar, Mongolia, Laos, Middle EastJapan,Korea,India,Indonesia,Cambodia,Singapore,SriLanka,Thailand,Taiwan,Philippines,Vietnam,Malaysia,Myanmar,Mongolia,Laos,MiddleEast
Germany, France, Europe-wideGermany,France,Europe-wide
USA, North America-wideUSA,NorthAmerica-wide
Oceania-wideOceania-wide
Certifications/PatentsCertifications/Patents
ISO 13485: Medical device quality management system certification.ISO13485:Medicaldevicequalitymanagementsystemcertification.
JIS Q 9100: Aerospace quality management system certification (mutual authentication with US AS9100 and European EN9100).JISQ9100:Aerospacequalitymanagementsystemcertification(mutualauthenticationwithUSAS9100andEuropeanEN9100).
ISO 9001: Quality management system certification.ISO9001:Qualitymanagementsystemcertification.
Japanese Medical Device Manufacturing License.JapaneseMedicalDeviceManufacturingLicense.
US Patent No. US 10,148,931 B2: 3D image processing technology.USPatentNo.US10,148,931B2:3Dimageprocessingtechnology.
Japan Patent No. 6853928: 3D Image Processing Device & Program.JapanPatentNo.6853928:3DImageProcessingDevice&Program.
Selected as one of the '300 Vigorous Small & Medium-sized Companies' by the Ministry of Economy, Trade and Industry (2007).Selectedasoneofthe'300VigorousSmall&Medium-sizedCompanies'bytheMinistryofEconomy,TradeandIndustry(2007).
Designated as one of the '100 Top Diversity Management Companies' by the Ministry of Economy, Trade and Industry (2013).Designatedasoneofthe'100TopDiversityManagementCompanies'bytheMinistryofEconomy,TradeandIndustry(2013).
Special Award at the Medical Creation Fukushima awards (2015) for its Multi-view Naked-Eye 3D Endoscope System.SpecialAwardattheMedicalCreationFukushimaawards(2015)foritsMulti-viewNaked-Eye3DEndoscopeSystem.
Selected as a 'Regional Future Leading Company' by the Ministry of Economy, Trade and Industry (2017).Selectedasa'RegionalFutureLeadingCompany'bytheMinistryofEconomy,TradeandIndustry(2017).
Designated as a 'KENKO Investment for Health company' by the Ministry of Economy, Trade and Industry (2019).Designatedasa'KENKOInvestmentforHealthcompany'bytheMinistryofEconomy,TradeandIndustry(2019).
Introduction
Location
1-chōme-3-13 Kokaba, Iwatsuki Ward, Saitama, 339-0072, Japan
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Information
1-chōme-3-13 Kokaba, Iwatsuki Ward, Saitama, 339-0072, Japan