Information
195 Aviation Way # 100, Watsonville, CA 95076, USA
+1 831-722-5491
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Overview
- Summary
- HeatWave Labs is a specialized company designing, manufacturing, and supplying electron sources and guns, ion sources, ionizers, ion guns, ion pumps and controllers, filaments, high-temperature sample heaters, and specialty materials for the vacuum technology industry.HeatWave Labs is a specialized company designing, manufacturing, and supplying electron sources and guns, ion sources, ionizers, ion guns, ion pumps and controllers, filaments, high-temperature sample heaters, and specialty materials for the vacuum technology industry.
- Key Products/Technologies
- Electron Sources and Guns: A diverse product line of electron guns for electron beam lithography and accelerator applications. The HWEG-1227 model offers a planar cathode area of 3.0 cm² and a typical emission current of 18A, while the HWEG 101255 model features a 2.0 cm² cathode area with a 12A emission current specification. Model 102353 electron gun with a Ø0.500" planar cathode and 90% transparency grid is also a key product.Electron Sources and Guns: A diverse product line of electron guns for electron beam lithography and accelerator applications. The HWEG-1227 model offers a planar cathode area of 3.0 cm² and a typical emission current of 18A, while the HWEG 101255 model features a 2.0 cm² cathode area with a 12A emission current specification. Model 102353 electron gun with a Ø0.500" planar cathode and 90% transparency grid is also a key product.
- Ion Sources, Ionizers, and Ion Guns: A product line of ion sources utilized in various applications such as ion guns, ion lasers, plasma devices, particle accelerators, mass spectrometers, and surface processing systems. This includes alkali earth and alkali metal ion sources (Cs+, Na+, K+, Rb+, Li6+, Li7+, Ca+, Mg+, Ba+, Be+, Sr+), 1200°C ionizers, and ion gun packages ranging from 1-150kV. The Model 1407 Nonsequitur Bulk Etching Ion Source provides 5keV Ar ions and features an adjustable spot size of 15µm.Ion Sources, Ionizers, and Ion Guns: A product line of ion sources utilized in various applications such as ion guns, ion lasers, plasma devices, particle accelerators, mass spectrometers, and surface processing systems. This includes alkali earth and alkali metal ion sources (Cs+, Na+, K+, Rb+, Li6+, Li7+, Ca+, Mg+, Ba+, Be+, Sr+), 1200°C ionizers, and ion gun packages ranging from 1-150kV. The Model 1407 Nonsequitur Bulk Etching Ion Source provides 5keV Ar ions and features an adjustable spot size of 15µm.
- High Temperature Sample Heaters: A product line of various metal and ceramic-based heaters capable of high-temperature operation above 1200°C in UHV and O2 environments. Standard cartridge heaters, button heaters, large area wafer heaters, and SiC coated graphite heaters are available in various forms. Model 101316 is a 1000°C O2 sample stub heater using an Al2O3 body and precious metal element, while Models 101136, 101137, 101138 UHV button heaters ensure 1200°C UHV operation and a lifespan of over 10,000 hours.High Temperature Sample Heaters: A product line of various metal and ceramic-based heaters capable of high-temperature operation above 1200°C in UHV and O2 environments. Standard cartridge heaters, button heaters, large area wafer heaters, and SiC coated graphite heaters are available in various forms. Model 101316 is a 1000°C O2 sample stub heater using an Al2O3 body and precious metal element, while Models 101136, 101137, 101138 UHV button heaters ensure 1200°C UHV operation and a lifespan of over 10,000 hours.
- Specialty Materials and Filaments: A product line of specialty materials including high-purity refractory metal-based composite materials such as molybdenum, tungsten porous and infiltrated materials, W/Cu, and Mo/Cu composite materials. Wound filaments for heating and electron emission applications, as well as neutralizing and plasma enhancement filaments, are also produced.Specialty Materials and Filaments: A product line of specialty materials including high-purity refractory metal-based composite materials such as molybdenum, tungsten porous and infiltrated materials, W/Cu, and Mo/Cu composite materials. Wound filaments for heating and electron emission applications, as well as neutralizing and plasma enhancement filaments, are also produced.
- Controllers and Power Supplies: A product line of related control systems, including ion pumps and controllers, temperature controllers, and power supplies for high-temperature heaters.Controllers and Power Supplies: A product line of related control systems, including ion pumps and controllers, temperature controllers, and power supplies for high-temperature heaters.
- Core Advantages
- Vacuum Technology Expertise: Possessing specialized design, engineering, and manufacturing capabilities for components and assemblies in the vacuum tube and vacuum equipment industries. Deep expertise in thermionic electron and ion emitters and guns, vacuum tube design, and high-purity refractory materials.Vacuum Technology Expertise: Possessing specialized design, engineering, and manufacturing capabilities for components and assemblies in the vacuum tube and vacuum equipment industries. Deep expertise in thermionic electron and ion emitters and guns, vacuum tube design, and high-purity refractory materials.
- Extensive Product Portfolio: Offering a comprehensive range of products including electron sources, ion sources, high-temperature heaters, specialty materials, and control systems, meeting diverse customer needs in vacuum technology. This strengthens its position as a one-stop solution provider within the vacuum technology industry.Extensive Product Portfolio: Offering a comprehensive range of products including electron sources, ion sources, high-temperature heaters, specialty materials, and control systems, meeting diverse customer needs in vacuum technology. This strengthens its position as a one-stop solution provider within the vacuum technology industry.
- High Performance and Reliability: Designing products optimized for high-performance and high-reliability vacuum applications, such as 1200°C UHV operation and long lifespans exceeding 10,000 hours. High-temperature heaters, in particular, ensure stable operation in UHV and reactive gas environments.High Performance and Reliability: Designing products optimized for high-performance and high-reliability vacuum applications, such as 1200°C UHV operation and long lifespans exceeding 10,000 hours. High-temperature heaters, in particular, ensure stable operation in UHV and reactive gas environments.
- Custom Engineering Services: Providing customized technical services including thermomechanical and beam optic design for cathodes and electron guns, FEA analysis, computer modeling and temperature profiling optimization for high-temperature heaters, and ion source design. Capability to develop solutions tailored to specific customer requirements.Custom Engineering Services: Providing customized technical services including thermomechanical and beam optic design for cathodes and electron guns, FEA analysis, computer modeling and temperature profiling optimization for high-temperature heaters, and ion source design. Capability to develop solutions tailored to specific customer requirements.
- Leading Material Science Technology: Enhancing product durability and performance through the utilization of specialized high-purity refractory materials like molybdenum, tungsten, rhenium, and W/Cu, Mo/Cu composite materials. Possessing specialized processing technologies such as wet/dry H2 treatment above 2350°C, vacuum processing, brazing, sintering, and plasma spray coating.Leading Material Science Technology: Enhancing product durability and performance through the utilization of specialized high-purity refractory materials like molybdenum, tungsten, rhenium, and W/Cu, Mo/Cu composite materials. Possessing specialized processing technologies such as wet/dry H2 treatment above 2350°C, vacuum processing, brazing, sintering, and plasma spray coating.
- Global Market Responsiveness: Supplying products to various applications worldwide, with active engagement in the Asian market through distribution partners like AET, Inc. in Japan.Global Market Responsiveness: Supplying products to various applications worldwide, with active engagement in the Asian market through distribution partners like AET, Inc. in Japan.
- Target Industries
- Vacuum Technology IndustryVacuum Technology Industry
- Electron Beam LithographyElectron Beam Lithography
- Particle AcceleratorsParticle Accelerators
- Mass SpectrometryMass Spectrometry
- Surface Processing SystemsSurface Processing Systems
- Plasma DevicesPlasma Devices
- Microwave and X-Ray TechnologyMicrowave and X-Ray Technology
- Cathode Ray Tubes (CRT)Cathode Ray Tubes (CRT)
- Electron MicroscopyElectron Microscopy
- Electron Beam MachiningElectron Beam Machining
- Semiconductor ManufacturingSemiconductor Manufacturing
- Aerospace ResearchAerospace Research
- University, DOE, and DOD ResearchUniversity, DOE, and DOD Research
- Major Markets
- JapanJapan
- United StatesUnited States
- Certifications/Patents
- Thermomechanical and beam optic design, and FEA (Finite Element Analysis) technology for cathodes and electron guns.Thermomechanical and beam optic design, and FEA (Finite Element Analysis) technology for cathodes and electron guns.
- Extensive experience and expertise in dispenser cathodes, thoriated tungsten, tungsten, LaB6, and other electron emitters.Extensive experience and expertise in dispenser cathodes, thoriated tungsten, tungsten, LaB6, and other electron emitters.
- Design, engineering, and computer modeling of high-temperature heaters, including temperature profiling and uniformity optimization technology.Design, engineering, and computer modeling of high-temperature heaters, including temperature profiling and uniformity optimization technology.
- Design technology for alkali earth and alkali metal ion sources and ionizers, ionizer heaters, and ion guns.Design technology for alkali earth and alkali metal ion sources and ionizers, ionizer heaters, and ion guns.
- Possession of specialized processing technologies such as wet or dry H2 treatment above 2350°C, vacuum processing, brazing, sintering, and plasma spray coating.Possession of specialized processing technologies such as wet or dry H2 treatment above 2350°C, vacuum processing, brazing, sintering, and plasma spray coating.
- Expertise in vacuum tube design, processing, and rebuilding.Expertise in vacuum tube design, processing, and rebuilding.
Introduction
Location
195 Aviation Way # 100, Watsonville, CA 95076, USA
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