Information
99 Gail-gil, Amnyang-eup, Gyeongsan, Gyeongsangbuk-do, South Korea
+82 53-359-0043
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Overview
- Summary
- Fourone System is a specialized smart factory solution provider, initially focusing on dyeing automation systems and expanding into various industries like paint, plastics, cosmetics, and chemicals with automation, quantitative measurement, industrial robots, and unmanned technologies. The company aims to maximize production efficiency and innovate work environments, possessing solutions for color management, precise raw material dispensing control, real-time production process monitoring and database management, and industrial/collaborative robot system control technologies. Established in 2008, it has consistently delivered optimized automation systems across diverse industrial sectors through continuous technological development and innovation, particularly leading the digitalization of the textile dyeing industry. The integration of cutting-edge technologies such as robots, AI, and digital twin contributes to building future-oriented factory environments.Fourone System is a specialized smart factory solution provider, initially focusing on dyeing automation systems and expanding into various industries like paint, plastics, cosmetics, and chemicals with automation, quantitative measurement, industrial robots, and unmanned technologies. The company aims to maximize production efficiency and innovate work environments, possessing solutions for color management, precise raw material dispensing control, real-time production process monitoring and database management, and industrial/collaborative robot system control technologies. Established in 2008, it has consistently delivered optimized automation systems across diverse industrial sectors through continuous technological development and innovation, particularly leading the digitalization of the textile dyeing industry. The integration of cutting-edge technologies such as robots, AI, and digital twin contributes to building future-oriented factory environments.
- Key Products/Technologies
- **Unmanned CCK (Unmanned Automatic Dyeing System for Lab)**: A fully automated unmanned system for laboratory dyeing samples (fabric), automatically weighing and dispensing dyes, auxiliaries, and water, then removing them after washing. Features include an automatic mother liquor preparation unit, gravimetric dye weighing (accuracy 0.02g), volumetric auxiliary weighing (accuracy ±0.02cc), and AI programs for mother liquor preparation and analysis of dyeing machine trends, offering an alternative to introducing actual dyeing machines. Dyeing machine functions include high temperature (Max. 140℃), high pressure, and up-down shaking for improved level dyeing.**Unmanned CCK (Unmanned Automatic Dyeing System for Lab)**: A fully automated unmanned system for laboratory dyeing samples (fabric), automatically weighing and dispensing dyes, auxiliaries, and water, then removing them after washing. Features include an automatic mother liquor preparation unit, gravimetric dye weighing (accuracy 0.02g), volumetric auxiliary weighing (accuracy ±0.02cc), and AI programs for mother liquor preparation and analysis of dyeing machine trends, offering an alternative to introducing actual dyeing machines. Dyeing machine functions include high temperature (Max. 140℃), high pressure, and up-down shaking for improved level dyeing.
- **SDF-LC (Automatic Auxiliary Weighing and Transfer System)**: A system for automatically weighing and transferring auxiliaries used in the dyeing process, offering 1 to 30 storage units (200-1500Lt capacity) customizable to order. It employs precise gravimetric flow meters (Endress+Hauser) for weighing (up to 80L/min) and uses air injection or detachable auxiliary tank loading methods. A PLC touch monitor control unit and network-based PC software enable real-time monitoring and management, ensuring fully automatic supply through integration with dyeing machine systems (D/CPM, SETEX, SEDO, etc.).**SDF-LC (Automatic Auxiliary Weighing and Transfer System)**: A system for automatically weighing and transferring auxiliaries used in the dyeing process, offering 1 to 30 storage units (200-1500Lt capacity) customizable to order. It employs precise gravimetric flow meters (Endress+Hauser) for weighing (up to 80L/min) and uses air injection or detachable auxiliary tank loading methods. A PLC touch monitor control unit and network-based PC software enable real-time monitoring and management, ensuring fully automatic supply through integration with dyeing machine systems (D/CPM, SETEX, SEDO, etc.).
- **Cooperative and Industrial Robot Systems**: Provides customized systems for process automation and work environment improvement in various industrial fields. Includes industrial robots for high-precision and repetitive tasks, and collaborative robots that can work in the same space as human operators. Applicable to diverse areas such as welding, assembly, transfer, loading, unloading, handling of hazardous materials, with 6 degrees of freedom (7-axis for travel optional), payloads of 5-220kg, and wide operating ranges depending on the model. Safety features like safety fences, emergency stop buttons, alarms, and area sensors ensure operational safety.**Cooperative and Industrial Robot Systems**: Provides customized systems for process automation and work environment improvement in various industrial fields. Includes industrial robots for high-precision and repetitive tasks, and collaborative robots that can work in the same space as human operators. Applicable to diverse areas such as welding, assembly, transfer, loading, unloading, handling of hazardous materials, with 6 degrees of freedom (7-axis for travel optional), payloads of 5-220kg, and wide operating ranges depending on the model. Safety features like safety fences, emergency stop buttons, alarms, and area sensors ensure operational safety.
- **ColorHouse (Automatic Sample Search and Storage System)**: The only color sample management system in Korea, managing numerous color sample data from dyeing factory laboratories and sites with a standardized program. Allows searching for file locations by inputting information such as color, material, texture, buyer, and process date, and provides customized work order integration for each company. Features barcode-enabled LED lamps for location indication, convenient color database construction, and compatibility with ERP/POP systems.**ColorHouse (Automatic Sample Search and Storage System)**: The only color sample management system in Korea, managing numerous color sample data from dyeing factory laboratories and sites with a standardized program. Allows searching for file locations by inputting information such as color, material, texture, buyer, and process date, and provides customized work order integration for each company. Features barcode-enabled LED lamps for location indication, convenient color database construction, and compatibility with ERP/POP systems.
- **Digital Twin Monitoring System**: Recreates actual production equipment, automated machinery, and entire processes in a digital environment, enabling control and management of basic information, operational status, process progress, and energy consumption through a 3D monitor screen, mirroring real-time operations. This is a core technology for real-time production process monitoring and DB management solutions.**Digital Twin Monitoring System**: Recreates actual production equipment, automated machinery, and entire processes in a digital environment, enabling control and management of basic information, operational status, process progress, and energy consumption through a 3D monitor screen, mirroring real-time operations. This is a core technology for real-time production process monitoring and DB management solutions.
- **Magic Pro-W (Laboratory Automatic Pipetting System for Dyes)**: A system for automatically pipetting dyes in dyeing factory laboratories, incorporating upgraded gravimetric CCK technology. Addresses the syringe contamination issues of volumetric CCK, combining the accuracy of gravimetric weighing with the speed (simultaneous dispensing to 24 pots) and ease of maintenance of volumetric systems in a patented new concept product. This technology prevents contamination incidents during pipetting of disperse and acid dyes.**Magic Pro-W (Laboratory Automatic Pipetting System for Dyes)**: A system for automatically pipetting dyes in dyeing factory laboratories, incorporating upgraded gravimetric CCK technology. Addresses the syringe contamination issues of volumetric CCK, combining the accuracy of gravimetric weighing with the speed (simultaneous dispensing to 24 pots) and ease of maintenance of volumetric systems in a patented new concept product. This technology prevents contamination incidents during pipetting of disperse and acid dyes.
- Core Advantages
- **Advanced Automation and Unmanned Technology**: Leads the era of advanced technology, controlling and monitoring entire processes with a touch, and securing competitiveness in various industrial fields through automation, quantitative measurement, industrial robots, and unmanned technologies beyond dyeing automation systems. Contributes to work environment innovation and maximized production efficiency through automation technology fused with AI robots.**Advanced Automation and Unmanned Technology**: Leads the era of advanced technology, controlling and monitoring entire processes with a touch, and securing competitiveness in various industrial fields through automation, quantitative measurement, industrial robots, and unmanned technologies beyond dyeing automation systems. Contributes to work environment innovation and maximized production efficiency through automation technology fused with AI robots.
- **Precision Weighing and Exclusive Color Management Technology**: Achieves precise color results through automatic weighing technology for accurate and convenient measurement of liquid and powder raw materials, and proprietary color analysis and matching software technology, unique in Korea. Key competitive strengths include the 'Match Me' system for analyzing dye and pigment colors and concentrations to calculate optimal dye recipes, and the 'ColorHouse' system for efficient color sample management.**Precision Weighing and Exclusive Color Management Technology**: Achieves precise color results through automatic weighing technology for accurate and convenient measurement of liquid and powder raw materials, and proprietary color analysis and matching software technology, unique in Korea. Key competitive strengths include the 'Match Me' system for analyzing dye and pigment colors and concentrations to calculate optimal dye recipes, and the 'ColorHouse' system for efficient color sample management.
- **Industrial and Collaborative Robot Application Technology**: Applies multi-joint robots to various manufacturing processes, including textile dyeing, contributing to process automation, work environment improvement, labor shortage resolution, and productivity enhancement. Possesses the capability to design and manufacture customized robot systems according to customer requirements, covering a wide range of applications such as transfer, loading, unloading, welding, assembly, and handling of hazardous materials.**Industrial and Collaborative Robot Application Technology**: Applies multi-joint robots to various manufacturing processes, including textile dyeing, contributing to process automation, work environment improvement, labor shortage resolution, and productivity enhancement. Possesses the capability to design and manufacture customized robot systems according to customer requirements, covering a wide range of applications such as transfer, loading, unloading, welding, assembly, and handling of hazardous materials.
- **Integrated Smart Factory Solution Provider**: Leads smart factory construction by offering integrated solutions across the entire production process, including energy/process monitoring systems, digital twin monitoring systems, and automated warehouse management systems. Maximizes production and management efficiency with ERP/MES-compatible systems and supports process optimization through real-time monitoring.**Integrated Smart Factory Solution Provider**: Leads smart factory construction by offering integrated solutions across the entire production process, including energy/process monitoring systems, digital twin monitoring systems, and automated warehouse management systems. Maximizes production and management efficiency with ERP/MES-compatible systems and supports process optimization through real-time monitoring.
- **Continuous R&D and Patent Acquisition**: Conducts continuous research and development through its corporate R&D center, strengthening technological competitiveness with numerous patent registrations (14 cases) and utility model registrations (1 case) for systems like dyeing machine monitoring, liquid dye automatic weighing control, and fine particle weighing devices. Recognized for its technological prowess through selections as an industrial convergence item and leading industrial convergence company, and designation as a global hidden champion.**Continuous R&D and Patent Acquisition**: Conducts continuous research and development through its corporate R&D center, strengthening technological competitiveness with numerous patent registrations (14 cases) and utility model registrations (1 case) for systems like dyeing machine monitoring, liquid dye automatic weighing control, and fine particle weighing devices. Recognized for its technological prowess through selections as an industrial convergence item and leading industrial convergence company, and designation as a global hidden champion.
- Target Industrie
- Textile Dyeing Industry: Dyeing automation systems, dye/auxiliary weighing and transfer systems, color management solutions, sample dyeing machines, fabric pickup and packaging process robot automation systems.Textile Dyeing Industry: Dyeing automation systems, dye/auxiliary weighing and transfer systems, color management solutions, sample dyeing machines, fabric pickup and packaging process robot automation systems.
- Paint Industry: Automation and quantitative weighing systems, industrial robot application technology.Paint Industry: Automation and quantitative weighing systems, industrial robot application technology.
- Plastics Industry: Automation and quantitative weighing systems, industrial robot application technology, raw material/pigment/masterbatch production process automation solutions.Plastics Industry: Automation and quantitative weighing systems, industrial robot application technology, raw material/pigment/masterbatch production process automation solutions.
- Cosmetics Industry: Automation and quantitative weighing systems, industrial robot application technology.Cosmetics Industry: Automation and quantitative weighing systems, industrial robot application technology.
- Chemical Industry: Automation and quantitative weighing systems, industrial robot application technology.Chemical Industry: Automation and quantitative weighing systems, industrial robot application technology.
- Food Industry: Liquid/powder automatic weighing technology.Food Industry: Liquid/powder automatic weighing technology.
- Machinery Industry: Industrial robot application technology (assembly, painting, welding, loading/unloading, handling, etc.).Machinery Industry: Industrial robot application technology (assembly, painting, welding, loading/unloading, handling, etc.).
- Aerospace Industry: Industrial robot application technology (welding, handling, assembly, painting, polishing, etc.).Aerospace Industry: Industrial robot application technology (welding, handling, assembly, painting, polishing, etc.).
- Medical/Pharmaceutical Industry: Industrial robot application technology (high-speed, high-precision handling in clean rooms, etc.).Medical/Pharmaceutical Industry: Industrial robot application technology (high-speed, high-precision handling in clean rooms, etc.).
- Steel Industry: Automation solutions combining weighing, robot, and AI technologies.Steel Industry: Automation solutions combining weighing, robot, and AI technologies.
- Secondary Battery Industry: Automation solutions combining weighing, robot, and AI technologies.Secondary Battery Industry: Automation solutions combining weighing, robot, and AI technologies.
- General Manufacturing: Smart factory solutions, energy/process monitoring systems, digital twin monitoring systems, automated warehouse management systems, industrial robot systems.General Manufacturing: Smart factory solutions, energy/process monitoring systems, digital twin monitoring systems, automated warehouse management systems, industrial robot systems.
- Major Markets
- China, Indonesia, Vietnam, Southeast AsiaChina, Indonesia, Vietnam, Southeast Asia
- USAUSA
- Certifications/Patents
- ISO 9001:2015 certification (May 2018).ISO 9001:2015 certification (May 2018).
- ISO 9001:2008 certification (May 2011).ISO 9001:2008 certification (May 2011).
- Family-Friendly Company certification (August 2016).Family-Friendly Company certification (August 2016).
- INNO-BIZ (Innovative Small and Medium Business) certification (January 2012).INNO-BIZ (Innovative Small and Medium Business) certification (January 2012).
- Selected as an Industrial Convergence Item and Leading Industrial Convergence Company (December 2014, 2015).Selected as an Industrial Convergence Item and Leading Industrial Convergence Company (December 2014, 2015).
- Designated as a Global Hidden Champion (2023).Designated as a Global Hidden Champion (2023).
- Corporate R&D Center registered (March 2009).Corporate R&D Center registered (March 2009).
- 14 patent registrations, 1 utility model registration (cumulative).14 patent registrations, 1 utility model registration (cumulative).
- Patent registration for Dyeing Machine Monitoring System (June 2018).Patent registration for Dyeing Machine Monitoring System (June 2018).
- Patent registration for Liquid Dye Automatic Weighing Control System (June 2017).Patent registration for Liquid Dye Automatic Weighing Control System (June 2017).
- Patent registration for Automatic Color Paste Dispensing Device for Screen Printers and System (August 2017).Patent registration for Automatic Color Paste Dispensing Device for Screen Printers and System (August 2017).
- Patent registration for Luminance Correction Method for Camera Captured Screens (June 2016).Patent registration for Luminance Correction Method for Camera Captured Screens (June 2016).
- Patent registration for Illumination and Color Correction Method according to Sample Size (August 2015).Patent registration for Illumination and Color Correction Method according to Sample Size (August 2015).
- Patent registration for Fine Particle Micro-Weighing Device (July 2012).Patent registration for Fine Particle Micro-Weighing Device (July 2012).
- Patent registration for Continuous Dye Weighing Device and Method (April 2011).Patent registration for Continuous Dye Weighing Device and Method (April 2011).
- Patent registration for Liquid Dye Weighing Device and Method using the Device (July 2011, December 2010).Patent registration for Liquid Dye Weighing Device and Method using the Device (July 2011, December 2010).
- Patent registration for Inter-device Color Measurement Data Correction Method (October 2010).Patent registration for Inter-device Color Measurement Data Correction Method (October 2010).
- Domestic patent registration for Gravimetric CCK (new concept product).Domestic patent registration for Gravimetric CCK (new concept product).
Introduction
Location
99 Gail-gil, Amnyang-eup, Gyeongsan, Gyeongsangbuk-do, South Korea
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