EHRT is a company specializing in the production of high-precision punching and bending machines for copper, aluminum, and rebar for over 60 years. A subsidiary of Rittal Automation Systems since 2022, it provides integrated automation solutions specifically for switchgear manufacturing. This company supports flexible and efficient production processes optimized for individual customer requirements, based on a modular product philosophy. Notably, it is an industry benchmark company, ranking among the top five global CNC busbar machine manufacturers due to its precision, durability, and intelligent automation technology.EHRTisacompanyspecializingintheproductionofhigh-precisionpunchingandbendingmachinesforcopper,aluminum,andrebarforover60years.AsubsidiaryofRittalAutomationSystemssince2022,itprovidesintegratedautomationsolutionsspecificallyforswitchgearmanufacturing.Thiscompanysupportsflexibleandefficientproductionprocessesoptimizedforindividualcustomerrequirements,basedonamodularproductphilosophy.Notably,itisanindustrybenchmarkcompany,rankingamongthetopfiveglobalCNCbusbarmachinemanufacturersduetoitsprecision,durability,andintelligentautomationtechnology.
Key Products/TechnologiesKeyProducts/Technologies
EHRT offers punching and bending machines, automation systems, software, and specialized tools for various metal processing needs.EHRTofferspunchingandbendingmachines,automationsystems,software,andspecializedtoolsforvariousmetalprocessingneeds.
The punching machine product line includes 40-ton FlexPunch and FlexPunch Compact models suitable for small and medium series production, capable of processing materials up to 0.625 inches thick with hole diameters up to 1.26 inches.Thepunchingmachineproductlineincludes40-tonFlexPunchandFlexPunchCompactmodelssuitableforsmallandmediumseriesproduction,capableofprocessingmaterialsupto0.625inchesthickwithholediametersupto1.26inches.
For high-load and high-speed industrial applications, the HoleCut Professional HC 60 and HC 80 models provide 60-80 tons of force for precise punching of copper, aluminum, and steel bars up to 0.75 inches thick.Forhigh-loadandhigh-speedindustrialapplications,theHoleCutProfessionalHC60andHC80modelsprovide60-80tonsofforceforprecisepunchingofcopper,aluminum,andsteelbarsupto0.75inchesthick.
The Punching Terminal PT S4 offers fast, precise, and flexible fully automated processing of copper and aluminum busbars.ThePunchingTerminalPTS4offersfast,precise,andflexiblefullyautomatedprocessingofcopperandaluminumbusbars.
Bending machines comprise the Standard Line (EB 20, EB 40) and the high-performance Professional Line (EB 40 Professional E), with the Professional Line featuring a 40-ton electric servo drive system that is 70% more energy-efficient than hydraulic systems.BendingmachinescomprisetheStandardLine(EB20,EB40)andthehigh-performanceProfessionalLine(EB40ProfessionalE),withtheProfessionalLinefeaturinga40-tonelectricservodrivesystemthatis70%moreenergy-efficientthanhydraulicsystems.
These bending machines process copper, aluminum, and steel bars up to 0.625 inches thick and 10 inches wide into various forms such as U-bends, edgewise, and torsion bends, with an accuracy within 0.20°.Thesebendingmachinesprocesscopper,aluminum,andsteelbarsupto0.625inchesthickand10incheswideintovariousformssuchasU-bends,edgewise,andtorsionbends,withanaccuracywithin0.20°.
Automation solutions include the AMZ automatic material feeding system and the gantry storage system, maximizing production efficiency.AutomationsolutionsincludetheAMZautomaticmaterialfeedingsystemandthegantrystoragesystem,maximizingproductionefficiency.
Proprietary software like PunchPro, PowerCut, and PowerBend enhances productivity through nesting optimization, scrap reduction, and quick setup times.ProprietarysoftwarelikePunchPro,PowerCut,andPowerBendenhancesproductivitythroughnestingoptimization,scrapreduction,andquicksetuptimes.
Core AdvantagesCoreAdvantages
EHRT possesses unique precision and accuracy as a core competitive advantage.EHRTpossessesuniqueprecisionandaccuracyasacorecompetitiveadvantage.
The spring-back compensation technology and proprietary prism angle measurement technology applied to its bending machines ensure exceptional bending accuracy within 0.20°.Thespring-backcompensationtechnologyandproprietaryprismanglemeasurementtechnologyappliedtoitsbendingmachinesensureexceptionalbendingaccuracywithin0.20°.
Furthermore, punching machines achieve strict tolerances of ±0.1mm through 3-axis CNC control, enabling consistent production of high-quality parts.Furthermore,punchingmachinesachievestricttolerancesof±0.1mmthrough3-axisCNCcontrol,enablingconsistentproductionofhigh-qualityparts.
The modular product design philosophy allows for flexible machine configuration tailored to specific customer material types, thicknesses, and production volumes, offering customized solutions.Themodularproductdesignphilosophyallowsforflexiblemachineconfigurationtailoredtospecificcustomermaterialtypes,thicknesses,andproductionvolumes,offeringcustomizedsolutions.
Comprehensive automation solutions, such as the automated material feeding system (AMZ) and gantry storage system, maximize production process efficiency and reduce labor costs.Comprehensiveautomationsolutions,suchastheautomatedmaterialfeedingsystem(AMZ)andgantrystoragesystem,maximizeproductionprocessefficiencyandreducelaborcosts.
Self-developed software like PunchPro, PowerCut, and PowerBend provides a distinct advantage with intuitive interfaces and nesting optimization features that reduce scrap and shorten production times.Self-developedsoftwarelikePunchPro,PowerCut,andPowerBendprovidesadistinctadvantagewithintuitiveinterfacesandnestingoptimizationfeaturesthatreducescrapandshortenproductiontimes.
The electric servo drive system in the Professional Line bending machines offers 70% higher energy efficiency compared to hydraulic systems, contributing to environmentally friendly production.TheelectricservodrivesystemintheProfessionalLinebendingmachinesoffers70%higherenergyefficiencycomparedtohydraulicsystems,contributingtoenvironmentallyfriendlyproduction.
Over 60 years of experience and synergy with the extensive automation portfolio as a Rittal Automation Systems subsidiary establish a strong market position.Over60yearsofexperienceandsynergywiththeextensiveautomationportfolioasaRittalAutomationSystemssubsidiaryestablishastrongmarketposition.
Target IndustriesTargetIndustries
EHRT's high-precision punching and bending machines are essential equipment playing a critical role in various industrial sectors.EHRT'shigh-precisionpunchingandbendingmachinesareessentialequipmentplayingacriticalroleinvariousindustrialsectors.
They are particularly vital solutions for busbar processing and electrical enclosure production in the switchgear manufacturing industry.Theyareparticularlyvitalsolutionsforbusbarprocessingandelectricalenclosureproductionintheswitchgearmanufacturingindustry.
In the aerospace and specialized automotive manufacturing fields, these machines are utilized for producing components requiring high precision and reliability.Intheaerospaceandspecializedautomotivemanufacturingfields,thesemachinesareutilizedforproducingcomponentsrequiringhighprecisionandreliability.
The technology also contributes to complex busbar fabrication for electric vehicle infrastructure, meeting the demands of data centers and the energy market.Thetechnologyalsocontributestocomplexbusbarfabricationforelectricvehicleinfrastructure,meetingthedemandsofdatacentersandtheenergymarket.
The equipment offers flexible adaptability for both small batch and mass production in all industries requiring general metal processing and busbar fabrication.Theequipmentoffersflexibleadaptabilityforbothsmallbatchandmassproductioninallindustriesrequiringgeneralmetalprocessingandbusbarfabrication.
Major MarketsMajorMarkets
Germany, United KingdomGermany,UnitedKingdom
United States, CanadaUnitedStates,Canada
Certifications/PatentsCertifications/Patents
EHRT is a company holding multiple patents through its innovative technological developments.EHRTisacompanyholdingmultiplepatentsthroughitsinnovativetechnologicaldevelopments.
The angle measurement system utilizing prism technology, developed by founder Hans-Dieter Ehrt, represents a core patented technology enabling exceptional precision in bending machines.Theanglemeasurementsystemutilizingprismtechnology,developedbyfounderHans-DieterEhrt,representsacorepatentedtechnologyenablingexceptionalprecisioninbendingmachines.
Additionally, the bending spring-back compensation process is a proprietary technology significantly enhancing the bending accuracy of flat materials.Additionally,thebendingspring-backcompensationprocessisaproprietarytechnologysignificantlyenhancingthebendingaccuracyofflatmaterials.
The frameless, bearingless, and encoderless motor drive solution for SingleTap, developed in collaboration with WITTENSTEIN cyber motor, demonstrates innovative technological capability.Theframeless,bearingless,andencoderlessmotordrivesolutionforSingleTap,developedincollaborationwithWITTENSTEINcybermotor,demonstratesinnovativetechnologicalcapability.
These technological strengths form the foundation for EHRT to set industry standards and ensure high quality and efficiency.ThesetechnologicalstrengthsformthefoundationforEHRTtosetindustrystandardsandensurehighqualityandefficiency.
While formal certifications like ISO are not explicitly mentioned, the company emphasizes its technical excellence through references to "rigorous quality and tolerance standards" and being an "industry benchmark".WhileformalcertificationslikeISOarenotexplicitlymentioned,thecompanyemphasizesitstechnicalexcellencethroughreferencesto"rigorousqualityandtolerancestandards"andbeingan"industrybenchmark".
Introduction
Location
Rolandsecker Weg 30, 53619 Rheinbreitbach, Germany
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Information
Rolandsecker Weg 30, 53619 Rheinbreitbach, Germany