Dongsuhfederal-mogul Co., Ltd. is a specialized manufacturer of automotive engine core components, established in 1984 through a joint venture between TENNECO (USA) and Yoosung Enterprise (Korea). The company primarily produces pistons and piston pins, supplying them to leading domestic and international automotive manufacturers on an OEM basis. Recognized for its excellent quality and technology, the company is evolving into a comprehensive mobility parts enterprise, expanding its business beyond internal combustion engine components to include core electric vehicle parts.Dongsuhfederal-mogulCo.,Ltd.isaspecializedmanufacturerofautomotiveenginecorecomponents,establishedin1984throughajointventurebetweenTENNECO(USA)andYoosungEnterprise(Korea).Thecompanyprimarilyproducespistonsandpistonpins,supplyingthemtoleadingdomesticandinternationalautomotivemanufacturersonanOEMbasis.Recognizedforitsexcellentqualityandtechnology,thecompanyisevolvingintoacomprehensivemobilitypartsenterprise,expandingitsbusinessbeyondinternalcombustionenginecomponentstoincludecoreelectricvehicleparts.
Key Products/TechnologiesKeyProducts/Technologies
Gasoline Pistons: A diverse product line catering to various engine specifications, from 1.2L/3-cylinder to 6.2L V8. Products feature Alfin type top ring grooves, premium alloys, concave bowls, 4-valve designs, pin hole profiles, fully-floating designs, and low-friction MoS2 coating technology.GasolinePistons:Adiverseproductlinecateringtovariousenginespecifications,from1.2L/3-cylinderto6.2LV8.ProductsfeatureAlfintypetopringgrooves,premiumalloys,concavebowls,4-valvedesigns,pinholeprofiles,fully-floatingdesigns,andlow-frictionMoS2coatingtechnology.
Diesel Pistons: Includes passenger diesel pistons (1.6L/4-cylinder to 3.0L/V6), commercial diesel pistons (3.3L/4-cylinder to 25.3L/6-cylinder), GAS & IDI engine pistons, and steel diesel pistons. Technologies applied include top ring groove strengthening (anodizing, special coating), friction loss reduction, cooling galleries, and Alfin technology.DieselPistons:Includespassengerdieselpistons(1.6L/4-cylinderto3.0L/V6),commercialdieselpistons(3.3L/4-cylinderto25.3L/6-cylinder),GAS&IDIenginepistons,andsteeldieselpistons.Technologiesappliedincludetopringgroovestrengthening(anodizing,specialcoating),frictionlossreduction,coolinggalleries,andAlfintechnology.
Piston Pins: Various specifications for gasoline engines (e.g., Ø18 X 40 X Ø11), light vehicle diesel (e.g., Ø33 X 70 X Ø12.5), and heavy-duty diesel (e.g., Ø55 X 86.5 X Ø22).PistonPins:Variousspecificationsforgasolineengines(e.g.,Ø18X40XØ11),lightvehiclediesel(e.g.,Ø33X70XØ12.5),andheavy-dutydiesel(e.g.,Ø55X86.5XØ22).
Mobility Module Assembly: Capabilities for producing core electric vehicle components such as front axles, rear chassis sub-assemblies, and rear axles.MobilityModuleAssembly:Capabilitiesforproducingcoreelectricvehiclecomponentssuchasfrontaxles,rearchassissub-assemblies,andrearaxles.
Advanced Production Technology: Establishment of an integrated production system with state-of-the-art dedicated casting, processing, and inspection facilities. This fully automated system ensures the production of highest quality products that meet customer demands and enables timely supply with high productivity.AdvancedProductionTechnology:Establishmentofanintegratedproductionsystemwithstate-of-the-artdedicatedcasting,processing,andinspectionfacilities.Thisfullyautomatedsystemensurestheproductionofhighestqualityproductsthatmeetcustomerdemandsandenablestimelysupplywithhighproductivity.
Core AdvantagesCoreAdvantages
Global Joint Venture and Technology Alliance: A 1984 joint investment with TENNECO (formerly Federal-Mogul) of the USA and Yoosung Enterprise of Korea, facilitating the acquisition of advanced technology and a robust global network.GlobalJointVentureandTechnologyAlliance:A1984jointinvestmentwithTENNECO(formerlyFederal-Mogul)oftheUSAandYoosungEnterpriseofKorea,facilitatingtheacquisitionofadvancedtechnologyandarobustglobalnetwork.
OEM Supply Capability: The ability to consistently supply core engine components on an OEM basis to leading domestic and international automotive manufacturers. Participation in new vehicle development projects from the early stages with global clients including Hyundai Motor and Kia.OEMSupplyCapability:TheabilitytoconsistentlysupplycoreenginecomponentsonanOEMbasistoleadingdomesticandinternationalautomotivemanufacturers.ParticipationinnewvehicledevelopmentprojectsfromtheearlystageswithglobalclientsincludingHyundaiMotorandKia.
Proprietary Design and Development Capabilities: Successful development of pistons for Korea's first localized engine (Alpha engine), demonstrating unique design capabilities. Focus on developing high-value-added products like gallery pistons for hybrid engines, aligning with high-efficiency and eco-friendly engine trends.ProprietaryDesignandDevelopmentCapabilities:SuccessfuldevelopmentofpistonsforKorea'sfirstlocalizedengine(Alphaengine),demonstratinguniquedesigncapabilities.Focusondevelopinghigh-value-addedproductslikegallerypistonsforhybridengines,aligningwithhigh-efficiencyandeco-friendlyenginetrends.
Recognized Quality and Technological Excellence: A company recognized by customers for its superior quality and technology. Accolades include the Grand Prize at the 2019 Gyeonggi-do Quality Management Competition and the Silver Award (Presidential Award) in the excellent quality control circle category at the 45th National Quality Management Competition.RecognizedQualityandTechnologicalExcellence:Acompanyrecognizedbycustomersforitssuperiorqualityandtechnology.AccoladesincludetheGrandPrizeatthe2019Gyeonggi-doQualityManagementCompetitionandtheSilverAward(PresidentialAward)intheexcellentqualitycontrolcirclecategoryatthe45thNationalQualityManagementCompetition.
Stable Customer Trust and Large-Scale Contract Wins: Building trust through stable supply of engine pistons to automakers even during the COVID-19 economic downturn, leading to significant contract awards, such as a 110 billion KRW supply agreement with GM in the USA.StableCustomerTrustandLarge-ScaleContractWins:BuildingtrustthroughstablesupplyofenginepistonstoautomakersevenduringtheCOVID-19economicdownturn,leadingtosignificantcontractawards,suchasa110billionKRWsupplyagreementwithGMintheUSA.
Target IndustriesTargetIndustries
Automotive Industry (Internal Combustion Engine Parts Manufacturing)AutomotiveIndustry(InternalCombustionEnginePartsManufacturing)
Automotive Industry (Electric Vehicle Core Components Manufacturing)AutomotiveIndustry(ElectricVehicleCoreComponentsManufacturing)
Major MarketsMajorMarkets
South Korea, China, JapanSouthKorea,China,Japan
Europe (via joint venture supply chain)Europe(viajointventuresupplychain)
USAUSA
Certifications/PatentsCertifications/Patents
IATF 16949 Quality Management System Certification (2018, TUV).IATF16949QualityManagementSystemCertification(2018,TUV).
Hyundai Motor 100PPM achievement (1995).HyundaiMotor100PPMachievement(1995).
Labor-Management Culture Excellent Company (2015, 2019, Ministry of Employment and Labor).Labor-ManagementCultureExcellentCompany(2015,2019,MinistryofEmploymentandLabor).
Selected as a Root Enterprise Master and awarded the Prime Minister's Commendation for Root Industry Development (2020).SelectedasaRootEnterpriseMasterandawardedthePrimeMinister'sCommendationforRootIndustryDevelopment(2020).
Holds a total of 21 patents.Holdsatotalof21patents.
Introduction
Location
74 Mongnae-ro, Danwon-gu, Ansan-si, Gyeonggi-do, South Korea
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Information
74 Mongnae-ro, Danwon-gu, Ansan-si, Gyeonggi-do, South Korea