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Information
2-chōme-10 Honohara, Toyokawa, Aichi 442-0061, Japan
+81 533-84-0059
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Overview
- Summary
- Asahi Metals is a ductile cast iron product manufacturing company established in 1916, specializing in the production and sale of ductile cast iron components used in various fields such as trucks, construction machinery, forklifts, and industrial robotsAsahi Metals is a ductile cast iron product manufacturing company established in 1916, specializing in the production and sale of ductile cast iron components used in various fields such as trucks, construction machinery, forklifts, and industrial robots
- Key Products/Technologies
- Ductile cast iron components for trucks, construction machinery, automobiles, forklifts, industrial robots, and wind turbinesDuctile cast iron components for trucks, construction machinery, automobiles, forklifts, industrial robots, and wind turbines
- Monthly production capacity of 4000 tons of ductile cast iron products (standard: FCD 450-600)Monthly production capacity of 4000 tons of ductile cast iron products (standard: FCD 450-600)
- Truck drive system components including Hanger Bracket for air suspension (FCD500), Differential Carrier for drive systems (FCD450), Front Hub (FCD500), and Support Beam for air suspension (FCD500)Truck drive system components including Hanger Bracket for air suspension (FCD500), Differential Carrier for drive systems (FCD450), Front Hub (FCD500), and Support Beam for air suspension (FCD500)
- Construction machine parts such as Port Block for hydraulic pumps (FCD600), Hydraulic Cylinder Head (FCD500), Planet Carrier for final drives (FCD450~FCD500), Boom Post for excavator booms (FCD450~FCD500), Case for hydraulic motors (FCD500), Bucket Link for arms (FCD450), Housing for final drives (FCD700), and Housing for swivels (FCD500)Construction machine parts such as Port Block for hydraulic pumps (FCD600), Hydraulic Cylinder Head (FCD500), Planet Carrier for final drives (FCD450~FCD500), Boom Post for excavator booms (FCD450~FCD500), Case for hydraulic motors (FCD500), Bucket Link for arms (FCD450), Housing for final drives (FCD700), and Housing for swivels (FCD500)
- Large automatic molding facilities capable of stably supplying a wide variety of small to large casting products in small lotsLarge automatic molding facilities capable of stably supplying a wide variety of small to large casting products in small lots
- Integrated production system with processing and assembly facilities for cast iron materialsIntegrated production system with processing and assembly facilities for cast iron materials
- Technology for handling various sizes and material standard products through extra cooling lines, additive combinations, and optimized production schedulesTechnology for handling various sizes and material standard products through extra cooling lines, additive combinations, and optimized production schedules
- World-class molding machines and processing facilities for large-size componentsWorld-class molding machines and processing facilities for large-size components
- Core Advantages
- Ability to stably supply a wide variety of small to large casting products in small lots through large automatic molding facilitiesAbility to stably supply a wide variety of small to large casting products in small lots through large automatic molding facilities
- Integrated production system with processing and assembly facilities for cast iron materials, ensuring consistent quality control and efficiency from raw material to finished productIntegrated production system with processing and assembly facilities for cast iron materials, ensuring consistent quality control and efficiency from raw material to finished product
- Mass production capability for high-strength, lightweight ductile cast iron components for trucks and construction machinery, adhering to FCD 450-600 standardsMass production capability for high-strength, lightweight ductile cast iron components for trucks and construction machinery, adhering to FCD 450-600 standards
- Accumulated expertise in cast iron product manufacturing since its establishment in 1916 and world-class large-component molding and processing technologyAccumulated expertise in cast iron product manufacturing since its establishment in 1916 and world-class large-component molding and processing technology
- Flexible response capability to various sizes and material standard products through additional cooling lines, additive combinations, and optimized production schedulesFlexible response capability to various sizes and material standard products through additional cooling lines, additive combinations, and optimized production schedules
- High customer trust and quality competitiveness, evidenced by receiving the Gold Award from Caterpillar's SQEP (Supplier Quality Excellence Process) in 2017 and 2018, a first in the casting industryHigh customer trust and quality competitiveness, evidenced by receiving the Gold Award from Caterpillar's SQEP (Supplier Quality Excellence Process) in 2017 and 2018, a first in the casting industry
- Target Industries
- Truck drive systemsTruck drive systems
- Construction machineryConstruction machinery
- Automobile drive systemsAutomobile drive systems
- Forklift drive systemsForklift drive systems
- Industrial robot componentsIndustrial robot components
- Wind turbine componentsWind turbine components
- Major Markets
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- Certifications/Patents
- Caterpillar's SQEP (Supplier Quality Excellence Process) Gold Award (2017, 2018)Caterpillar's SQEP (Supplier Quality Excellence Process) Gold Award (2017, 2018)
- Acquisition and renewal of "NATIONAL RESILIENCE" certificationAcquisition and renewal of "NATIONAL RESILIENCE" certification
- Certification as a collaborator of Toyokawa City Fire DepartmentCertification as a collaborator of Toyokawa City Fire Department
- Support for employees to acquire national 'Technician' qualifications and numerous successful candidatesSupport for employees to acquire national 'Technician' qualifications and numerous successful candidates
- Japan Casting Engineering Society Tokai Branch AwardJapan Casting Engineering Society Tokai Branch Award
- Customer case presentations through quality control activities (QC circles)Customer case presentations through quality control activities (QC circles)
Introduction
Location
2-chōme-10 Honohara, Toyokawa, Aichi 442-0061, Japan
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