SKY SOFTGEL Co., Ltd. is a global leading manufacturer of softgel encapsulation lines and various packaging machinery, including blister, autobag pouch, and cartoning machines, providing turnkey solutions to the pharmaceutical, nutraceutical, and cosmetic industries worldwideSKYSOFTGELCo.,Ltd.isagloballeadingmanufacturerofsoftgelencapsulationlinesandvariouspackagingmachinery,includingblister,autobagpouch,andcartoningmachines,providingturnkeysolutionstothepharmaceutical,nutraceutical,andcosmeticindustriesworldwide
Key Products/TechnologiesKeyProducts/Technologies
The softgel encapsulation machine line includes diverse product groups such as SV-Series, SV-1000/3000, SS-300T/100T, SST-Series, SS-60T, R&D, and Paint Ball models. The AFS (Vegetable Softgel) and Auto Servo machines are high-specification products utilizing the latest technology, offering suitable solutions for producing various capsule formulations. This machine holds a patented 'No Solvent Washing' function, eliminating the need for a separate oil removal process on capsule surfaces, thereby increasing production efficiency. It also possesses technological strengths such as a new concept cooling drum system, a precise pump system, an automatic drug injection system, an upgraded control device, and a tumbler dryer.ThesoftgelencapsulationmachinelineincludesdiverseproductgroupssuchasSV-Series,SV-1000/3000,SS-300T/100T,SST-Series,SS-60T,R&D,andPaintBallmodels.TheAFS(VegetableSoftgel)andAutoServomachinesarehigh-specificationproductsutilizingthelatesttechnology,offeringsuitablesolutionsforproducingvariouscapsuleformulations.Thismachineholdsapatented'NoSolventWashing'function,eliminatingtheneedforaseparateoilremovalprocessoncapsulesurfaces,therebyincreasingproductionefficiency.Italsopossessestechnologicalstrengthssuchasanewconceptcoolingdrumsystem,aprecisepumpsystem,anautomaticdruginjectionsystem,anupgradedcontroldevice,andatumblerdryer.
The Multi Counting Machine bottle packaging line, with its SMC-Series models, is a flexible system capable of packaging not only softgels but also tablets, hard capsules, and candies of various sizes and shapes without part replacement. This system implements a continuous high-speed counting and packaging operation through its patented 'Non Stop Counting System' technology. It integrates high-speed counting technology with an online vision inspection system, providing accurate counting and real-time product quality inspection capabilities. This meets the high precision and reliability requirements for pharmaceutical and health functional food packaging.TheMultiCountingMachinebottlepackagingline,withitsSMC-Seriesmodels,isaflexiblesystemcapableofpackagingnotonlysoftgelsbutalsotablets,hardcapsules,andcandiesofvarioussizesandshapeswithoutpartreplacement.Thissystemimplementsacontinuoushigh-speedcountingandpackagingoperationthroughitspatented'NonStopCountingSystem'technology.Itintegrateshigh-speedcountingtechnologywithanonlinevisioninspectionsystem,providingaccuratecountingandreal-timeproductqualityinspectioncapabilities.Thismeetsthehighprecisionandreliabilityrequirementsforpharmaceuticalandhealthfunctionalfoodpackaging.
Blister packaging machines incorporate advanced European-style technology, offering precise and hygienic packaging solutions. Autobag pouch packing machines (SAB-527) and cartoning machines (SC-Series) ensure maximum efficiency in mass production environments through fully automated processes. Laser printing machines provide the capability to precisely print logos or information on capsules. Auto servo sorting machines offer high-speed sorting capabilities, handling up to 200,000 capsules per hour.BlisterpackagingmachinesincorporateadvancedEuropean-styletechnology,offeringpreciseandhygienicpackagingsolutions.Autobagpouchpackingmachines(SAB-527)andcartoningmachines(SC-Series)ensuremaximumefficiencyinmassproductionenvironmentsthroughfullyautomatedprocesses.Laserprintingmachinesprovidethecapabilitytopreciselyprintlogosorinformationoncapsules.Autoservosortingmachinesofferhigh-speedsortingcapabilities,handlingupto200,000capsulesperhour.
Drying equipment features an innovative 100% online drying system that reduces drying time by at least 50% compared to traditional methods. This system includes precise temperature and humidity control functions, contributing to maintaining product quality. The company provides turnkey solutions encompassing the entire softgel production process, including gelatin and medicine preparation equipment, mixing equipment, and quality control equipment. CIP (Clean-In-Place) systems and basket washing machines are solutions that maximize hygiene management and maintenance convenience for production facilities.Dryingequipmentfeaturesaninnovative100%onlinedryingsystemthatreducesdryingtimebyatleast50%comparedtotraditionalmethods.Thissystemincludesprecisetemperatureandhumiditycontrolfunctions,contributingtomaintainingproductquality.Thecompanyprovidesturnkeysolutionsencompassingtheentiresoftgelproductionprocess,includinggelatinandmedicinepreparationequipment,mixingequipment,andqualitycontrolequipment.CIP(Clean-In-Place)systemsandbasketwashingmachinesaresolutionsthatmaximizehygienemanagementandmaintenanceconvenienceforproductionfacilities.
Core AdvantagesCoreAdvantages
A dominant position as a global leader, holding the number one market share worldwide in softgel encapsulation machines, counting machines, and blister packaging machines. A strong global presence with exports of over 1,700 machines to more than 50 countries worldwide. This extensive export network is a core element of the company's global competitiveness.Adominantpositionasagloballeader,holdingthenumberonemarketshareworldwideinsoftgelencapsulationmachines,countingmachines,andblisterpackagingmachines.Astrongglobalpresencewithexportsofover1,700machinestomorethan50countriesworldwide.Thisextensiveexportnetworkisacoreelementofthecompany'sglobalcompetitiveness.
Possession of numerous proprietary technologies, including patented 'No Solvent Washing' softgel encapsulation technology and 'Non Stop Counting System' multi-counting machine technology. Securing technological superiority through intellectual property rights, including 3 patents, 14 utility models, and 1 design registration. The receipt of the 2nd Electronic IT Patent Management Award in 2012 serves as objective proof of its innovation capabilities.Possessionofnumerousproprietarytechnologies,includingpatented'NoSolventWashing'softgelencapsulationtechnologyand'NonStopCountingSystem'multi-countingmachinetechnology.Securingtechnologicalsuperioritythroughintellectualpropertyrights,including3patents,14utilitymodels,and1designregistration.Thereceiptofthe2ndElectronicITPatentManagementAwardin2012servesasobjectiveproofofitsinnovationcapabilities.
The ability to provide turnkey solutions covering the entire process from softgel production lines to counting, blistering, and cartoning. Capability to build integrated systems that contribute to maximizing customer production efficiency and reducing initial investment costs. This results in high customer satisfaction through the provision of customized solutions.Theabilitytoprovideturnkeysolutionscoveringtheentireprocessfromsoftgelproductionlinestocounting,blistering,andcartoning.Capabilitytobuildintegratedsystemsthatcontributetomaximizingcustomerproductionefficiencyandreducinginitialinvestmentcosts.Thisresultsinhighcustomersatisfactionthroughtheprovisionofcustomizedsolutions.
Strict adherence to high quality standards, with all products fully compliant with cGMP (Current Good Manufacturing Practice) criteria. A rapid and stable supply capability with a maximum annual production capacity of 200 machines and short delivery times of 1 to 2 months. The consistent provision of top-tier quality demanded by over 90% of its export-oriented markets.Strictadherencetohighqualitystandards,withallproductsfullycompliantwithcGMP(CurrentGoodManufacturingPractice)criteria.Arapidandstablesupplycapabilitywithamaximumannualproductioncapacityof200machinesandshortdeliverytimesof1to2months.Theconsistentprovisionoftop-tierqualitydemandedbyover90%ofitsexport-orientedmarkets.
Accumulation of over 20 years of in-depth experience and expertise in the pharmaceutical, nutraceutical, cosmetic, and packaging industries since its establishment in 1998. Continuous investment in technology development and product improvement through its own manufacturing plants and R&D centers. This R&D capability forms the foundation for rapid response to market changes and the launch of innovative products.Accumulationofover20yearsofin-depthexperienceandexpertiseinthepharmaceutical,nutraceutical,cosmetic,andpackagingindustriessinceitsestablishmentin1998.ContinuousinvestmentintechnologydevelopmentandproductimprovementthroughitsownmanufacturingplantsandR&Dcenters.ThisR&Dcapabilityformsthefoundationforrapidresponsetomarketchangesandthelaunchofinnovativeproducts.
Securing world-renowned major pharmaceutical and health functional food companies such as Sanofi Aventis, GNC, Pfizer, and Abbott as key clients. These references are advantageous for acquiring new customers and expanding into global markets. Strengthening global sales and service networks through the establishment of overseas branches and local corporations.Securingworld-renownedmajorpharmaceuticalandhealthfunctionalfoodcompaniessuchasSanofiAventis,GNC,Pfizer,andAbbottaskeyclients.Thesereferencesareadvantageousforacquiringnewcustomersandexpandingintoglobalmarkets.Strengtheningglobalsalesandservicenetworksthroughtheestablishmentofoverseasbranchesandlocalcorporations.
Target IndustrieTargetIndustrie
Pharmaceutical Industry: Establishment of softgel pharmaceutical production and packaging linesPharmaceuticalIndustry:Establishmentofsoftgelpharmaceuticalproductionandpackaginglines
Nutraceutical Industry: Provision of softgel and tablet packaging solutions for health functional foods like vitamins and Omega-3NutraceuticalIndustry:ProvisionofsoftgelandtabletpackagingsolutionsforhealthfunctionalfoodslikevitaminsandOmega-3
Cosmetic Industry: Encapsulation and packaging processes for specific cosmetic formulationsCosmeticIndustry:Encapsulationandpackagingprocessesforspecificcosmeticformulations
Packaging Industry: Supply of automatic counting, blister, pouch, and cartoning machines for various productsPackagingIndustry:Supplyofautomaticcounting,blister,pouch,andcartoningmachinesforvariousproducts
Major MarketsMajorMarkets
All of AfricaAllofAfrica
China, Japan, Korea, India, Pakistan, Sri Lanka, Thailand, Philippines, Singapore, VietnamChina,Japan,Korea,India,Pakistan,SriLanka,Thailand,Philippines,Singapore,Vietnam
EU countries, UK, Russia, ex-CIS countriesEUcountries,UK,Russia,ex-CIScountries
USA, CanadaUSA,Canada
AustraliaAustralia
Certifications/PatentsCertifications/Patents
Acquisition of ISO 9001 (Quality Management System) and ISO 14001 (Environmental Management System) certificationsAcquisitionofISO9001(QualityManagementSystem)andISO14001(EnvironmentalManagementSystem)certifications
Possession of CE certification for export to the European market and domestic KS A 9001, KS A 14001 certificationsPossessionofCEcertificationforexporttotheEuropeanmarketanddomesticKSA9001,KSA14001certifications
Ownership of the 'No Solvent Washing' function patent for softgel encapsulation machinesOwnershipofthe'NoSolventWashing'functionpatentforsoftgelencapsulationmachines
Ownership of the 'Non Stop Counting System' patent for multi-counting machinesOwnershipofthe'NonStopCountingSystem'patentformulti-countingmachines
Securing numerous intellectual property rights, including 3 patents, 14 utility models, and 1 design registrationSecuringnumerousintellectualpropertyrights,including3patents,14utilitymodels,and1designregistration
Award history of the 2nd Electronic IT Patent Management Award in 2012Awardhistoryofthe2ndElectronicITPatentManagementAwardin2012
Operation of production processes and product quality control systems that fully comply with GMP (Current Good Manufacturing Practice) standardsOperationofproductionprocessesandproductqualitycontrolsystemsthatfullycomplywithGMP(CurrentGoodManufacturingPractice)standards
Awards including the 5 Million Dollar Export Tower in 2003, the 10 Million Dollar Export Tower in 2012, and the 20 Million Dollar Export Tower and Presidential Commendation in 2018Awardsincludingthe5MillionDollarExportTowerin2003,the10MillionDollarExportTowerin2012,andthe20MillionDollarExportTowerandPresidentialCommendationin2018