ST-21 UNIVERSAL ROTATABLE DIAMOND BURNISHING TOOL

Orbit Diamond Burnishing

 

Universal Rotatable Diamond Burnishing tool ST-21 is used for finishing and surface finishing of parts on universal machines and CNC machines.

It is used for smoothing surfaces in hard-to-reach areas of parts, radii, cones, ends, holes, external surfaces.

Version with adjustable burnishing force, for machining various parts.

Part shape - cylinder, rotational bodies, cone, fillet.

Diameter of the workpiece from 6mm .

Metric toolholders 20x20, 25x25, 32x32 (as well as the size of the customer).

Inch toolholders   0.750"x0,750"   1.00"x1.00"    

Natural diamond (PA) indenters are used 

Diamond Burnishing technology (AB) and the Tool completely replace the grinding and polishing area.

Personnel costs, grinding machines, consumable tools are reduced and no re-installation or re-basing is required.

When machining, the roughness is smoothed to Ra = 0.2..... 0.05 µm in one or two passes.

It is used on CNC machines, on universal lathes.

To obtain a stable surface microprofile without a wave it is recommended to use ST-21 on machines that can provide a finish turning!

Machining materials: any structural steel with hardness max HRc 65

Roughness before processing not more than Ra = 1.25 μm

Examples of parts - hydraulic cylinder rods, gate valve spindle, submersible pump heel, shaft, shaft surfaces under bearings.

STANDARD MODES OF PROCESSING ARE PROVIDED AFTER PAYMENT !

Smoothing tip, diamond smoothing, micro smoothing, hardening, rolling polishing, diamond smoothing (AB)

WARNING! The tool is not used for smoothing materials such as titanium, niobium, zirconium due to the high viscosity of the material!

 

Schnelles, effizientes und kostengünstiges Glätten
Toleranzausgleich über Federkraft stufenlos einstellbar
Hochpolierter Diamant für höchste Oberflächengüte mit Rautiefen bis unter Rz 1µm
Diamantträger austauschbar
Ideal für die Rohrinnenbearbeitung mittelgroße und kleine Serien, sowie Prototypen
Geeignet für alle Werkstoffe bis über 60 HRC und hochfeste Materialien wie Titan oder Platin.

 

Rolling, Walzen, Festwalzen, Glattwalzen, Feinwalen, Rolling finishing, Formwalzen, Form rolling, Size rolling,
Plastische Oberflachenverformung,Surface plastic deformation,Surface working
Innenkegelbearbeitung, glattwalzen, rollieren, rollwalzen, glatten,Rollierwerkzeuge
Optimierte Oberflachen durch Glatten und Verfestigen,
Glattwalzen, Glatten, Rollwalzen, Diamantglatten, Festwalzen, burnishing, roller burnishing, deep-rolling

 

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single point diamond turning,precision surface treatment,diamond turning, ultra-precision machining,
R2R, precision turning,
machine, diamond tool feed, radius of the diamond tool , precision roller , High quality surface finish,
diamond tip, Suitable for hardened steels and high-strength materials,
One tool can be used for different burnishing applications, burnishing tips,
Burnishing speed, DIAMOND TIP VERSIONS, burnish plane surfaces, shoulder burnishing,
BURNISHING HIGH-STRENGTH MATERIALS, internal burnishing of bores,
burnishing of larger diameters, polishing, superfinishing,
honing or hardening, Surface after burnishing, roughness profile, burnished surface, spring force,
initial surface roughness, burnishing process, Replace the diamond tip, Burnishing result,
Wear of the diamond tip, Change of the diamond tip,
Prazisionswerkzeuge, Target surface Rz, smooth and resistant surface,
rough peaks flow, cold deformation of the edge layer,
Kaltumformung der Randschicht, Oberflache nach dem Glatten , TOP-CLASS SURFACE QUALITY, rolls for burnishing surfaces, roller-burnishing, отделочное накатывание,
чистовое обкатывание роликами; чистовое раскатывание, полирование путём наклёпа,
роликовый накатник, роликовая раскатка, single-roll burnishing tool,
однороликовая обкатка, Burnished workpiece, honing or lapping, cost-effective burnishing,
different burnishing applications, surface plastic deformation