SANYO SHOJI (SANYO KOGYO), Japan - Komachine Supplier Profile and Product List

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SANYO SHOJI (SANYO KOGYO)

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Overview

- Sanyo Shoji (Suntes) is a specialized company in power control technology, focusing on the design, manufacturing, and sales of power transmission and control equipment. The company provides a wide range of industrial brakes and clutches, including disc brakes, clampers, and centrifugal clutches, contributing to global safety and stability. Established in 1961, it has consistently delivered value-added products meeting the demands of the Japanese market and is actively expanding its global presence. A specialist in precise motion and braking solutions.Sanyo Shoji (Suntes) is a specialized company in power control technology, focusing on the design, manufacturing, and sales of power transmission and control equipment. The company provides a wide range of industrial brakes and clutches, including disc brakes, clampers, and centrifugal clutches, contributing to global safety and stability. Established in 1961, it has consistently delivered value-added products meeting the demands of the Japanese market and is actively expanding its global presence. A specialist in precise motion and braking solutions.
- **Disc Brakes**: Reliable and stable brakes with high heat dissipation, used for stopping, securing, and adjusting rotating objects. They feature robust designs and high performance across a wide range of applications. Product offerings include Hydraulic Disc Brakes (DB-3060Y, DB-4010EF, DB-2021B, DB-2008 series), Spring Activated Electromagnetic Open Type Disc Brakes (EC-5420EF, DB-4155EF, DB-4154EF), Mini Calipers (DB-3004M, DB-3002A, DB-3003A), Pneumatic Disc Brakes (DB-3010A, DB-3039A), Mechanical Disc Brakes (DB-3010M), and Spring Applied Pneumatic-Release-type Disc Brakes (DB-3033AF).**Disc Brakes**: Reliable and stable brakes with high heat dissipation, used for stopping, securing, and adjusting rotating objects. They feature robust designs and high performance across a wide range of applications. Product offerings include Hydraulic Disc Brakes (DB-3060Y, DB-4010EF, DB-2021B, DB-2008 series), Spring Activated Electromagnetic Open Type Disc Brakes (EC-5420EF, DB-4155EF, DB-4154EF), Mini Calipers (DB-3004M, DB-3002A, DB-3003A), Pneumatic Disc Brakes (DB-3010A, DB-3039A), Mechanical Disc Brakes (DB-3010M), and Spring Applied Pneumatic-Release-type Disc Brakes (DB-3033AF).
- **Clampers**: Dependable and stable brakes designed for holding and emergency stopping of rotating objects. They enhance safety through automatic activation upon interruption of control power or hydraulic pressure. This category includes Hydraulic Negative Clampers (DB-5520YF), Electromagnetic Negative Clampers (EC-5420EF), Positive Clampers (PC-Y type, PC-A type), Hydraulic Clampers (DC-2021YF), Pneumatic Clampers (DC-3005AF, DC-3002AF), and Rail Clampers (Sill Beam Installation Type, RC-1013~1075) for securing outdoor cranes against strong winds.**Clampers**: Dependable and stable brakes designed for holding and emergency stopping of rotating objects. They enhance safety through automatic activation upon interruption of control power or hydraulic pressure. This category includes Hydraulic Negative Clampers (DB-5520YF), Electromagnetic Negative Clampers (EC-5420EF), Positive Clampers (PC-Y type, PC-A type), Hydraulic Clampers (DC-2021YF), Pneumatic Clampers (DC-3005AF, DC-3002AF), and Rail Clampers (Sill Beam Installation Type, RC-1013~1075) for securing outdoor cranes against strong winds.
- **Centrifugal Clutches**: Devices that transmit power via centrifugal and frictional forces of a rotating body. They are utilized to improve the starting performance of driving machines, such as engines, and to protect shaft systems from overloading. Available types include Basic Type (Type C, FA type) and Lock Type, suitable for engine-driven drain pumps, refrigeration compressors, and hydraulic pumps in construction machinery.**Centrifugal Clutches**: Devices that transmit power via centrifugal and frictional forces of a rotating body. They are utilized to improve the starting performance of driving machines, such as engines, and to protect shaft systems from overloading. Available types include Basic Type (Type C, FA type) and Lock Type, suitable for engine-driven drain pumps, refrigeration compressors, and hydraulic pumps in construction machinery.
- **Centrifugal Brakes**: Comprise a fixed drum with a rotating unit assembly that uses centrifugal force to press brake shoes against the drum's inner surface, generating a braking effect. The NS Type (NS5-2S, NS7-2S, NS9-3S, NS9-3W, NS12-3S, NS13-3S) is a mechanical centrifugal brake for controlling descent speed in elevators and water gates, offering adjustable brake torque via counterweights and operating without an external power source.**Centrifugal Brakes**: Comprise a fixed drum with a rotating unit assembly that uses centrifugal force to press brake shoes against the drum's inner surface, generating a braking effect. The NS Type (NS5-2S, NS7-2S, NS9-3S, NS9-3W, NS12-3S, NS13-3S) is a mechanical centrifugal brake for controlling descent speed in elevators and water gates, offering adjustable brake torque via counterweights and operating without an external power source.
- **Torque Releasers**: Mechanisms that interrupt power transmission when excessive torque occurs. Their function is to protect production plants from sudden overloads and minimize damage. Models include TX30B, TY30A, TV40, SE Type, TZ, and TV type.**Torque Releasers**: Mechanisms that interrupt power transmission when excessive torque occurs. Their function is to protect production plants from sudden overloads and minimize damage. Models include TX30B, TY30A, TV40, SE Type, TZ, and TV type.
- **Load Testers**: Utilize low-speed, high-torque dynamometers. These testers incorporate water-cooled discs and pneumatic or hydraulic disc brakes to apply mechanical loads, with torque conversion achieved by detecting the generated reaction force with load cells.**Load Testers**: Utilize low-speed, high-torque dynamometers. These testers incorporate water-cooled discs and pneumatic or hydraulic disc brakes to apply mechanical loads, with torque conversion achieved by detecting the generated reaction force with load cells.
- **Hydraulic Pressure Generators**: Equipment that supplies the necessary hydraulic pressure for brake operation across various work sites.**Hydraulic Pressure Generators**: Equipment that supplies the necessary hydraulic pressure for brake operation across various work sites.
- **Piping Parts & Maintenance Products**: Offer essential components such as copper pipes, high-pressure hoses, and various connectors for disc brakes, alongside maintenance items like pad kits, cylinders, and chambers.**Piping Parts & Maintenance Products**: Offer essential components such as copper pipes, high-pressure hoses, and various connectors for disc brakes, alongside maintenance items like pad kits, cylinders, and chambers.
- **Expertise and Long-Standing History in Power Control Technology**: Established in 1961, the company operates a team of specialists in power control technology, with extensive experience and know-how in designing, manufacturing, and selling power transmission and control equipment. This long history ensures the continuous delivery of valuable products that meet market demands.**Expertise and Long-Standing History in Power Control Technology**: Established in 1961, the company operates a team of specialists in power control technology, with extensive experience and know-how in designing, manufacturing, and selling power transmission and control equipment. This long history ensures the continuous delivery of valuable products that meet market demands.
- **Comprehensive Product Portfolio and Solution Provision**: A broad range of products including disc brakes, clampers, centrifugal clutches, torque releasers, centrifugal brakes, and load testers. This diverse portfolio enables the provision of customized solutions for complex requirements across various industries such as elevators, machine tools, steel mills, and drainage pumping stations.**Comprehensive Product Portfolio and Solution Provision**: A broad range of products including disc brakes, clampers, centrifugal clutches, torque releasers, centrifugal brakes, and load testers. This diverse portfolio enables the provision of customized solutions for complex requirements across various industries such as elevators, machine tools, steel mills, and drainage pumping stations.
- **High Performance and Reliability for Enhanced Safety**: Products are characterized by high heat dissipation, stability, robust design, and automatic operation in emergencies. Products like clampers, which activate automatically upon power or hydraulic interruption, significantly contribute to improving safety in operational environments.**High Performance and Reliability for Enhanced Safety**: Products are characterized by high heat dissipation, stability, robust design, and automatic operation in emergencies. Products like clampers, which activate automatically upon power or hydraulic interruption, significantly contribute to improving safety in operational environments.
- **Leading Position in the Elevator Brake Market**: The company holds a top-class domestic market share in special elevator brakes for high-rise buildings in Japan. Its products are adopted by major manufacturers, and its recognized technology and functionality have led to business expansion across Asia, including China, and globally.**Leading Position in the Elevator Brake Market**: The company holds a top-class domestic market share in special elevator brakes for high-rise buildings in Japan. Its products are adopted by major manufacturers, and its recognized technology and functionality have led to business expansion across Asia, including China, and globally.
- **Continuous Technological Development and Customer-Centric Innovation**: Possesses a dedicated technical development team that rigorously re-examines materials, structure, efficiency, and accuracy. Utilizes accumulated technology in both software and hardware to build a development and production system that precisely responds to customer needs. This includes proactive R&D anticipating future customer requirements and precise basic research.**Continuous Technological Development and Customer-Centric Innovation**: Possesses a dedicated technical development team that rigorously re-examines materials, structure, efficiency, and accuracy. Utilizes accumulated technology in both software and hardware to build a development and production system that precisely responds to customer needs. This includes proactive R&D anticipating future customer requirements and precise basic research.
- **Global Business Expansion and Localization Strategy**: Leveraging successful experiences in the Japanese market, the company actively pursues business expansion into Asian countries, including China, and worldwide. Collaborates with overseas partners to provide customized technology and quality tailored to local customer needs, demonstrating strong global business capabilities.**Global Business Expansion and Localization Strategy**: Leveraging successful experiences in the Japanese market, the company actively pursues business expansion into Asian countries, including China, and worldwide. Collaborates with overseas partners to provide customized technology and quality tailored to local customer needs, demonstrating strong global business capabilities.
- Elevator IndustryElevator Industry
- Machine Tool IndustryMachine Tool Industry
- Steel Mills and Rolling Mills (for steel plate and pipe manufacturing)Steel Mills and Rolling Mills (for steel plate and pipe manufacturing)
- Drainage Pumping StationsDrainage Pumping Stations
- Port and Quayside Equipment (for ship transportation)Port and Quayside Equipment (for ship transportation)
- Cranes (Container Cranes, Overhead Cranes, Outdoor Cranes)Cranes (Container Cranes, Overhead Cranes, Outdoor Cranes)
- Engine-Driven MachinesEngine-Driven Machines
- Construction Machinery (Hydraulic Pumps)Construction Machinery (Hydraulic Pumps)
- Floodgates (Dams)Floodgates (Dams)
- Various Production EquipmentVarious Production Equipment
- Automated People Mover SystemsAutomated People Mover Systems
- Roller CoastersRoller Coasters
- Paper and Petrochemical IndustriesPaper and Petrochemical Industries
- Japan, ChinaJapan, China
- United Kingdom (through affiliations with Twiflex Ltd., Bibby Transmission Ltd., Howdon Power Transmission Ltd.)United Kingdom (through affiliations with Twiflex Ltd., Bibby Transmission Ltd., Howdon Power Transmission Ltd.)
- While specific official patent and certification details are not explicitly confirmed, the company possesses a history of continuous technological development efforts and extensive accumulated know-how.While specific official patent and certification details are not explicitly confirmed, the company possesses a history of continuous technological development efforts and extensive accumulated know-how.
- A specialized technical development team rigorously re-examines materials, structure, efficiency, and accuracy, utilizing accumulated technology in both software and hardware.A specialized technical development team rigorously re-examines materials, structure, efficiency, and accuracy, utilizing accumulated technology in both software and hardware.
- A system is in place for problem-solving, driven by research and development that anticipates future customer needs, coupled with consistent marketing and precise basic research.A system is in place for problem-solving, driven by research and development that anticipates future customer needs, coupled with consistent marketing and precise basic research.
- Demonstrated capability in consistently handling processes from the development design stage through production systems to up-to-the-minute post-sales service.Demonstrated capability in consistently handling processes from the development design stage through production systems to up-to-the-minute post-sales service.
- Established technical collaborations with UK companies, including an affiliation with Twiflex Ltd. for centrifugal clutch manufacturing in 1961 and brake-related components in 1969.Established technical collaborations with UK companies, including an affiliation with Twiflex Ltd. for centrifugal clutch manufacturing in 1961 and brake-related components in 1969.
- Formed partnerships with Bibby Transmission Ltd. (UK) for torque releaser sales in 1972 and Howdon Power Transmission Ltd. (UK) for shear pin component manufacturing in 1982.Formed partnerships with Bibby Transmission Ltd. (UK) for torque releaser sales in 1972 and Howdon Power Transmission Ltd. (UK) for shear pin component manufacturing in 1982.
- Developed and released load testers using hydraulic servo and computer programs in 1984, alongside braking systems for lifts.Developed and released load testers using hydraulic servo and computer programs in 1984, alongside braking systems for lifts.
- A track record of developing and releasing various innovative products, including large-type pneumatic brake series, mini caliper series, hydraulic negative clampers, pneumatic brakes for steel mills, clamper brake series for elevators, and rail clampers.A track record of developing and releasing various innovative products, including large-type pneumatic brake series, mini caliper series, hydraulic negative clampers, pneumatic brakes for steel mills, clamper brake series for elevators, and rail clampers.