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Product Name Engine Part
Model
Series Automobile
Catalog
Product Description

 

Cylinder Block Inspection Equipment
 This equipment is a core part car auto inspection equipment is the engine block. After the precision machining of engine blocks and CYLINDER BORE and CRANK BORE diameter measurement precision machining defects and acceptance of products by product type and automatically tries to determine the failure rate to minimize processing line process is a precision instrument. The configuration of this equipment products LOADING, diameter measurement, UNLOADING, NG / OK as is the automatic classification. In addition, SPC PROGRAM for all manufactured products that automatically runs up to the DATA management is the precision automatic.


ㆍMeasurement Items
- Bore Diameter
- Bore Roundness
- Bore Cylindericity

ㆍEquipment Specification
- Measuring Accuracy : ≤1㎛
- Cycle Time : 50 sec/piece
- Repeatability : ≤1㎛
- Load/unloading : OK parts automatic transfer NG parts seperately loaded
- SPC program : Measurement data save & control management

 

KUKIL MECHATRONICS Engine Part

 

◆ Cylinder Block Crack & Porosity Inspection Equipment
 This equipment is used equipment the eddy current technology and defects the micro-crack & porosity of the cylinder bore inner surface by non-contact inspection way. This equipment BORE diameter micro-cracks (flaws), and porosity tests and casting defects due to defective processing of the product for the production of the product is inspected. And this equipment is configured with automatic UNLOADING, NG / OK classification system.


ㆍMeasurement Items
 - BORE inner diameter crack
 - Crack size : 0.1(width)*0.1(depth)*3(lengthe)
 - Surface porosity : ≤ Ø 0.5mm

ㆍEquipment Specification
 - Constitution: LOADING, Crack detection, UNLOADING, NG/OK classification
 - Cycle Time : 50 sec/piece
 - Load/unloading : OK parts automatic transfer NG parts seperately loaded
 - SPC program : Measurement data save & control management

 

KUKIL MECHATRONICS Engine Part  1

 

◆ MLA Assembly Line of ENGINE Line
 This MLA assembly line is applied to the engine head line and automatically measured camshaft and the head depth. After valve body classification according to the results of the sum of the executed by the two measures, valve body is assembled into an engine head in the line. VALVE BODY assembled by rating the measured accurately confirmed the results of the automatic meter is assembled. Final acceptance and rejection is determined by the MLA automatic assembly line. Measures identified in the assembly process and the cam shaft measurement and cylinder head depth distance measure, MLA assembled gap measure by the production manager precise measurements made ??automatically to the SPC data Management & MLA automated assembly line. 


ㆍMLA assembly line configuration
 - CAM SHAFT automatic measuring equipment
 - HEAD depth measuring equipment
 - VALVE BODY manual assembly line
 - VALVE BODY assembling classification
 - VALVE stocker& MLA selector
 - Selective transport conveyor
 - CAM CAP automatic assembly
 - CAM CAP bolt nut runner assembly
 - MLA gap automatic measuring equipment
 - MLA NG part decomposion & reassembly process conveyor
 - Automatic transport conveyor part
 - Cycle Time : 50 sec/piece
 - SPC program : Measurement data save & control management

 

◆ Crankshaft Crack Inspection Equipment
 The equipment at the heart of the automotive engine parts, cracks in the Journal of CRANK SHAFT for inspecting whether each automatic measurement equipment. Measuring principle of measurement of each journal in the eddy current equipment to determine whether the crack is.

 

Crankshaft Dimension Automatic Inspection Equipment

The equipment at the heart of the automotive engine parts, CRANK SHAFT automatic inspection equipment. CRANK SHAFT PIN diameter of the product after the polishing process for precision measurement and automatic classification and to determine pass or fail, all process of cutting the line to minimize the error rate is a precision instrument. The configuration of this equipment products LOADING, diameter measurement, UNLOADING, NG / OK as is the automatic classification. In addition, SPC PROGRAM for all manufactured products that automatically runs up to the DATA management is the precision automatic.


ㆍMeasurement Items
- PIN JOURNAL Out Diameter /Cylindercity
- MAIN JOUNAL Out Diameter /Cylindercity
- CPS PIN Out Diameter
- OIL SEAL Out Diameter
- FLANGE Diameter
- HEAED Out Diameter

ㆍEquipment Specification
- Measuring Accuracy : ≤1㎛
- Cycle Time : 50 sec/piece
- Repeatability : ≤1㎛
- Load/unloading : OK parts automatic transfer NG parts seperately loaded
- SPC program : Measurement data save & control management

 

Tap measuring machine is using the KMC TIU which is invented in KMC.
This machine is to be checked 6tap hole on the rear of crankshaft.

ㆍAdustable of Torque
ㆍFloating function
ㆍEasy to replace of thread checker
ㆍProtection for overload

 

◆ Camshaft Inspection Equipment 
 This is full automatic camshaft measuring machine which is one of major measuring system in engine production line. And it consists of measuring, marking, and O.K. & N.G chutes.

ㆍPhase angle of CAM inspection
- Each angle with the datum line we call the angle of CAM.
- Use the high accuracy probe.
- Angle tolerance : ±0˚ 15´

ㆍSpecification
- Measuring Accuracy : ≤1㎛
- Cycle Time : 17 sec/piece
- Repeatability : ≤1㎛
- Load/unloading : OK parts automatic transfer NG parts seperately loaded
- SPC program : Measurement data save & control management

KUKIL MECHATRONICS Engine Part  2

 

◆ Cam Shaft Inspection Equipment (SEMI AUTO)
 This facility, one of the camshaft of the engine parts are SEMI AUTO and measuring equipment. The configuration of this equipment products LOADING, UNLOADING is performed by operator and measuring to run is done automatically. NG / OK and the whole production products for automatic classification by SPC PROGRAM DATA automatically made ??to management is a precision instrument.

ㆍPhase angle of CAM inspection
- Each angle with the datum line we call the angle of CAM.
- Use the high accuracy probe.
- Angle tolerance : ±0˚ 15´

ㆍSpecification
- Measuring Accuracy : ≤1㎛
- Cycle Time : 17 sec/piece
- Repeatability : ≤1㎛
- Special Measuring cell & sensor
- Control the data by the SPC

KUKIL MECHATRONICS Engine Part  3

 

This is full automatic camshaft measuring machine which is one of major measuring system in engine production line.

ㆍThis consists of
- Dimensional measuring station
- Weighing station
- Marking station
- Grading & storage station

ㆍSpecification
- Measuring Accuracy : ≤1㎛
- Cycle Time : 10 sec/piece
- Repeatability : ≤1㎛
- Special measuring cell & sensor
- Classified according to diameter and weight
- Control the data by the SPC

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