INGERSOLL CM SYSTEMS is a full-service machine tool company, providing comprehensive manufacturing solutions including dedicated machines, standard machines, and crankshaft processing. The company possesses over 50 years of expertise in custom machine design and integration. It offers in-house engineering, R&D, design, assembly, project management, and service capabilities for tailored customer solutions. A developer and supplier of world-class special machine tools for crankshaft and camshaft production.INGERSOLLCMSYSTEMSisafull-servicemachinetoolcompany,providingcomprehensivemanufacturingsolutionsincludingdedicatedmachines,standardmachines,andcrankshaftprocessing.Thecompanypossessesover50yearsofexpertiseincustommachinedesignandintegration.Itoffersin-houseengineering,R&D,design,assembly,projectmanagement,andservicecapabilitiesfortailoredcustomersolutions.Adeveloperandsupplierofworld-classspecialmachinetoolsforcrankshaftandcamshaftproduction.
Key Products/TechnologiesKeyProducts/Technologies
Crankshaft and Camshaft Machining Machines: Specialization in these areas with over 50 years of experience in specialized machines and services. The DFR-600 Deep Fillet Roller machine is configurable for automobile crankshafts (600mm to 800mm lengths) and larger models for Diesel cranks (up to 1300mm O.A.L.). The DFR-600 features rolling clamp arms for main and pin journals and Gang-Hydraulic-Cylinders providing rolling forces up to 30 Kn. Deep fillet rolling technology enhances crankshaft fatigue life by up to 3 times.CrankshaftandCamshaftMachiningMachines:Specializationintheseareaswithover50yearsofexperienceinspecializedmachinesandservices.TheDFR-600DeepFilletRollermachineisconfigurableforautomobilecrankshafts(600mmto800mmlengths)andlargermodelsforDieselcranks(upto1300mmO.A.L.).TheDFR-600featuresrollingclamparmsformainandpinjournalsandGang-Hydraulic-Cylindersprovidingrollingforcesupto30Kn.Deepfilletrollingtechnologyenhancescrankshaftfatiguelifebyupto3times.
Crankshaft External Milling Machines (EFM-800, EFM-1300): Utilizes fulcrums to pivot large milling cutters for crankshaft stock removal. This fulcrum method, with large diameter pre-loaded roller bearings, withstands milling impact and vibration more effectively than slide-based systems. Robust roller screw drives and preloaded fulcrum bearings enable superior roundness of milled journals, reducing subsequent grinding time.CrankshaftExternalMillingMachines(EFM-800,EFM-1300):Utilizesfulcrumstopivotlargemillingcuttersforcrankshaftstockremoval.Thisfulcrummethod,withlargediameterpre-loadedrollerbearings,withstandsmillingimpactandvibrationmoreeffectivelythanslide-basedsystems.Robustrollerscrewdrivesandpreloadedfulcrumbearingsenablesuperiorroundnessofmilledjournals,reducingsubsequentgrindingtime.
CLM Series Single Cutter-headed Mill: A productive and cost-competitive mill employing a 400mm diameter high-density milling cutter. Designed with a quick-change cutter ring and stationary spindle adapter, it achieves long tool-life and re-entrant curvature on lobe profile flanks. This offers distinct advantages over end-milling manufacturing methods.CLMSeriesSingleCutter-headedMill:Aproductiveandcost-competitivemillemployinga400mmdiameterhigh-densitymillingcutter.Designedwithaquick-changecutterringandstationaryspindleadapter,itachieveslongtool-lifeandre-entrantcurvatureonlobeprofileflanks.Thisoffersdistinctadvantagesoverend-millingmanufacturingmethods.
CNC Lathes: Offers a wide range of lathe machines for diverse turning applications, including conventional lathes, CNC flatbed lathes, CNC slantbed lathes, turning centers, multi-spindle lathes, and center drive lathes. The company boasts over 50 years of experience in turning equipment and lathes, supported by a team of highly skilled CNC programmers.CNCLathes:Offersawiderangeoflathemachinesfordiverseturningapplications,includingconventionallathes,CNCflatbedlathes,CNCslantbedlathes,turningcenters,multi-spindlelathes,andcenterdrivelathes.Thecompanyboastsover50yearsofexperienceinturningequipmentandlathes,supportedbyateamofhighlyskilledCNCprogrammers.
Custom CNC Machine Design: Full in-house engineering and design capabilities, encompassing mechanical design, fixturing design, process design, and control system design. Capable of manufacturing various special machine tools, including those for metal cutting, milling, drilling, lathes, and abrasive engineering.CustomCNCMachineDesign:Fullin-houseengineeringanddesigncapabilities,encompassingmechanicaldesign,fixturingdesign,processdesign,andcontrolsystemdesign.Capableofmanufacturingvariousspecialmachinetools,includingthoseformetalcutting,milling,drilling,lathes,andabrasiveengineering.
Other Technologies: Successful development of the rotary broaching concept. Deep understanding and expertise in machining practices, 3-D modeling, CNC programming, and safety requirements.OtherTechnologies:Successfuldevelopmentoftherotarybroachingconcept.Deepunderstandingandexpertiseinmachiningpractices,3-Dmodeling,CNCprogramming,andsafetyrequirements.
Core AdvantagesCoreAdvantages
Over 50 Years of Expertise: A global leader in crankshaft and camshaft machining with more than five decades of experience. Particularly recognized as a world leader in deep fillet rolling machines.Over50YearsofExpertise:Agloballeaderincrankshaftandcamshaftmachiningwithmorethanfivedecadesofexperience.Particularlyrecognizedasaworldleaderindeepfilletrollingmachines.
Comprehensive In-house Capabilities: Provides full-service solutions from R&D, design engineering, assembly, and project management to field installation and service. This ensures consistent and reliable end-to-end solutions for customers.ComprehensiveIn-houseCapabilities:Providesfull-servicesolutionsfromR&D,designengineering,assembly,andprojectmanagementtofieldinstallationandservice.Thisensuresconsistentandreliableend-to-endsolutionsforcustomers.
Innovative Machine Design and Technology: Development of unique technologies such as fulcrum-based external milling machines (EFM-800, EFM-1300) for superior precision and durability. Technical innovation capability demonstrated through the development of the patented rotary broaching concept.InnovativeMachineDesignandTechnology:Developmentofuniquetechnologiessuchasfulcrum-basedexternalmillingmachines(EFM-800,EFM-1300)forsuperiorprecisionanddurability.Technicalinnovationcapabilitydemonstratedthroughthedevelopmentofthepatentedrotarybroachingconcept.
Customized Solutions: Ability to design and manufacture custom CNC machines tailored to specific customer manufacturing requirements, enhancing production time and efficiency. Support for comprehensive customization, including mechanical, fixturing, process, and control system design.CustomizedSolutions:AbilitytodesignandmanufacturecustomCNCmachinestailoredtospecificcustomermanufacturingrequirements,enhancingproductiontimeandefficiency.Supportforcomprehensivecustomization,includingmechanical,fixturing,process,andcontrolsystemdesign.
Extensive Global Customer Base: Supplies machines to customers across North America, Asia, Europe, and Africa, establishing a strong international market presence. This demonstrates the ability to meet diverse market demands.ExtensiveGlobalCustomerBase:SuppliesmachinestocustomersacrossNorthAmerica,Asia,Europe,andAfrica,establishingastronginternationalmarketpresence.Thisdemonstratestheabilitytomeetdiversemarketdemands.
Customer Satisfaction Priority: Delivers a personalized experience from initial design through installation, after-sale services, and training, prioritizing customer satisfaction. Professionalism and a customer-centric approach contribute to long-term client relationships.CustomerSatisfactionPriority:Deliversapersonalizedexperiencefrominitialdesignthroughinstallation,after-saleservices,andtraining,prioritizingcustomersatisfaction.Professionalismandacustomer-centricapproachcontributetolong-termclientrelationships.
Successful Industry Diversification: Since 2016, successfully diversified beyond its initial niche in internal combustion engines to serve multiple industries, including automotive component manufacturing, aerospace, electric motor manufacturing, and the engine and turbine market. This reflects adaptability to market changes.SuccessfulIndustryDiversification:Since2016,successfullydiversifiedbeyonditsinitialnicheininternalcombustionenginestoservemultipleindustries,includingautomotivecomponentmanufacturing,aerospace,electricmotormanufacturing,andtheengineandturbinemarket.Thisreflectsadaptabilitytomarketchanges.
Electric Motor ManufacturingElectricMotorManufacturing
Engine and Turbine MarketEngineandTurbineMarket
Heavy Machinery IndustryHeavyMachineryIndustry
Shipbuilding IndustryShipbuildingIndustry
Major MarketsMajorMarkets
Africa region generallyAfricaregiongenerally
Asia region generallyAsiaregiongenerally
Europe region generally, England, Germany, Italy, FranceEuroperegiongenerally,England,Germany,Italy,France
United StatesUnitedStates
Certifications/PatentsCertifications/Patents
Technical strength through the development of the rotary broaching concept.Technicalstrengththroughthedevelopmentoftherotarybroachingconcept.
In-depth knowledge and expertise in machining practices, 3D modeling, CNC programming, and safety requirements.In-depthknowledgeandexpertiseinmachiningpractices,3Dmodeling,CNCprogramming,andsafetyrequirements.
Operation of a robust quality system prioritizing customer satisfaction.Operationofarobustqualitysystemprioritizingcustomersatisfaction.