DS Fibertech is an industry-leading manufacturer of custom heater elements, high and low-temperature furnace chambers, semiconductor diffusion heaters, ceramic vacuum-formed heaters and insulation shapes, SOFC test heaters, and laboratory furnaces. A pioneer in applied heat technology, specializing in the design, development, and manufacturing of advanced ceramic and fiber-based products. A global OEM supplier of custom equipment and component designs worldwide.DSFibertechisanindustry-leadingmanufacturerofcustomheaterelements,highandlow-temperaturefurnacechambers,semiconductordiffusionheaters,ceramicvacuum-formedheatersandinsulationshapes,SOFCtestheaters,andlaboratoryfurnaces.Apioneerinappliedheattechnology,specializinginthedesign,development,andmanufacturingofadvancedceramicandfiber-basedproducts.AglobalOEMsupplierofcustomequipmentandcomponentdesignsworldwide.
Key Products/TechnologiesKeyProducts/Technologies
Semiconductor Diffusion Heaters: Offering Vulcan (1350°C), Hercules (1300°C), Mercury (350°C-1250°C), and Apollo (1000°C) models. The Vulcan model features a robust construction designed for high-temperature operations, Kanthal APM element wire, and an 1800°C rated alumina coating. The Hercules model ensures structural integrity with built-in reinforcements, resilient end vestibules, and Kanthal A1 element wire. The Mercury model incorporates a proprietary open coil helix design for fast ramp and cool operations. The Apollo model provides greater zone uniformity through its helix coil design for fast ramp and low-temperature operations. Direct replacement diffusion heater elements are available for OEMs such as Tokyo Electron (TEL), Hitachi Kokusai, Axcelis, and Silicon Valley Group (SVG).SemiconductorDiffusionHeaters:OfferingVulcan(1350°C),Hercules(1300°C),Mercury(350°C-1250°C),andApollo(1000°C)models.TheVulcanmodelfeaturesarobustconstructiondesignedforhigh-temperatureoperations,KanthalAPMelementwire,andan1800°Cratedaluminacoating.TheHerculesmodelensuresstructuralintegritywithbuilt-inreinforcements,resilientendvestibules,andKanthalA1elementwire.TheMercurymodelincorporatesaproprietaryopencoilhelixdesignforfastrampandcooloperations.TheApollomodelprovidesgreaterzoneuniformitythroughitshelixcoildesignforfastrampandlow-temperatureoperations.DirectreplacementdiffusionheaterelementsareavailableforOEMssuchasTokyoElectron(TEL),HitachiKokusai,Axcelis,andSiliconValleyGroup(SVG).
Custom Heater Elements and High/Low-Temperature Furnace Chambers: A complete line of custom-made, high-temperature heaters and furnaces for various process needs. Electric furnace systems capable of operating in air or inert gas up to 1650°C (3000°F).CustomHeaterElementsandHigh/Low-TemperatureFurnaceChambers:Acompletelineofcustom-made,high-temperatureheatersandfurnacesforvariousprocessneeds.Electricfurnacesystemscapableofoperatinginairorinertgasupto1650°C(3000°F).
Ceramic Vacuum-Formed Heaters and Insulation Shapes: Utilizing proprietary vacuum-formed ceramic fiber insulation technology. Rated up to 1100°C (1200°C optional) and available in round, half-round, and square configurations. Characterized by low thermal conductivity, high thermal shock resistance, and 100% inorganic composition.CeramicVacuum-FormedHeatersandInsulationShapes:Utilizingproprietaryvacuum-formedceramicfiberinsulationtechnology.Ratedupto1100°C(1200°Coptional)andavailableinround,half-round,andsquareconfigurations.Characterizedbylowthermalconductivity,highthermalshockresistance,and100%inorganiccomposition.
SOFC (Solid Oxide Fuel Cell) Test Heaters: Manufacturer of SOFC test heaters, leveraging over 15 years of experience in SOFC core designs.SOFC(SolidOxideFuelCell)TestHeaters:ManufacturerofSOFCtestheaters,leveragingover15yearsofexperienceinSOFCcoredesigns.
Higher Temperature Furnaces: Furnaces available with Silicon Carbide elements for 1500°C operation and Molybdenum Disilicide elements for 1750°C operation.HigherTemperatureFurnaces:FurnacesavailablewithSiliconCarbideelementsfor1500°CoperationandMolybdenumDisilicideelementsfor1750°Coperation.
Torch Elements: High and low flow torch elements with an improved design allowing for greater radiant energy pass-through. Offering an extensive line of replacement torches for most major brands.TorchElements:Highandlowflowtorchelementswithanimproveddesignallowingforgreaterradiantenergypass-through.Offeringanextensivelineofreplacementtorchesformostmajorbrands.
Heating Element Refurbishment and Burn-in Services: Providing refurbishment, repair, replacement, and burn-in services for semiconductor diffusion heater elements, including OEM elements.HeatingElementRefurbishmentandBurn-inServices:Providingrefurbishment,repair,replacement,andburn-inservicesforsemiconductordiffusionheaterelements,includingOEMelements.
Core AdvantagesCoreAdvantages
Innovative Applied Heat Technology: A pioneer in applied heat technology, delivering cutting-edge thermal solutions for precise temperature control, uniformity, and energy efficiency. Dedicated to continuous research and development in advanced ceramics, fiber technology, and thermal management.InnovativeAppliedHeatTechnology:Apioneerinappliedheattechnology,deliveringcutting-edgethermalsolutionsforprecisetemperaturecontrol,uniformity,andenergyefficiency.Dedicatedtocontinuousresearchanddevelopmentinadvancedceramics,fibertechnology,andthermalmanagement.
Customization and Flexibility: Offering tailored solutions to meet the unique requirements of each client. Possessing extensive experience in custom-designing to exact specifications, prototyping, and reverse-engineering.CustomizationandFlexibility:Offeringtailoredsolutionstomeettheuniquerequirementsofeachclient.Possessingextensiveexperienceincustom-designingtoexactspecifications,prototyping,andreverse-engineering.
High Quality and Reliability: An unwavering commitment to quality, innovation, and customer satisfaction. Achieving less than a 1% defect rate through the use of highest quality materials and advanced process controls.HighQualityandReliability:Anunwaveringcommitmenttoquality,innovation,andcustomersatisfaction.Achievinglessthana1%defectratethroughtheuseofhighestqualitymaterialsandadvancedprocesscontrols.
Broad Product Portfolio and Application Range: An extensive product portfolio encompassing ceramic and silica fiber-based insulation, heaters, and custom-engineered components. Catering to various industries including semiconductor, aerospace, automotive, medical, and research with a wide array of thermal technology solutions.BroadProductPortfolioandApplicationRange:Anextensiveproductportfolioencompassingceramicandsilicafiber-basedinsulation,heaters,andcustom-engineeredcomponents.Cateringtovariousindustriesincludingsemiconductor,aerospace,automotive,medical,andresearchwithawidearrayofthermaltechnologysolutions.
Competitive Lead Times and Customer Service: Providing excellent customer service and competitive lead times. Achieving the shortest industry lead-time with a 99% on-time shipping rate.CompetitiveLeadTimesandCustomerService:Providingexcellentcustomerserviceandcompetitiveleadtimes.Achievingtheshortestindustrylead-timewitha99%on-timeshippingrate.
Global Presence and Support: Products found worldwide in wafer fabs, OEMs, contract maintenance providers, government and university research labs, industrial testing labs, and R&D facilities. Supporting close to 100 fabrication facilities globally across North America, Asia, Europe, and Australia.GlobalPresenceandSupport:Productsfoundworldwideinwaferfabs,OEMs,contractmaintenanceproviders,governmentanduniversityresearchlabs,industrialtestinglabs,andR&Dfacilities.Supportingcloseto100fabricationfacilitiesgloballyacrossNorthAmerica,Asia,Europe,andAustralia.
Research (government and university research labs, industrial testing labs, R&D facilities)Research(governmentanduniversityresearchlabs,industrialtestinglabs,R&Dfacilities)
Solar (wafer fabrication, solar thermal applications)Solar(waferfabrication,solarthermalapplications)