Conesys is a company specializing in the design and manufacture of high-performance circular and rectangular connectors, filter and transient protection connectors, specialty cable assemblies, and fiber optic interconnect systems for military/aerospace, commercial aviation, industrial, and telecommunications markets. This entity provides a wide range of high-reliability interconnect solutions through stringent quality control and vertically integrated manufacturing capabilities. It supplies essential electronic components across diverse industrial sectors, focusing on robust and reliable solutions for demanding environments. With approximately 1,000 employees worldwide, the company aims to be a world-class supplier of electronic connector products through customer satisfaction and leading-edge technology.Conesysisacompanyspecializinginthedesignandmanufactureofhigh-performancecircularandrectangularconnectors,filterandtransientprotectionconnectors,specialtycableassemblies,andfiberopticinterconnectsystemsformilitary/aerospace,commercialaviation,industrial,andtelecommunicationsmarkets.Thisentityprovidesawiderangeofhigh-reliabilityinterconnectsolutionsthroughstringentqualitycontrolandverticallyintegratedmanufacturingcapabilities.Itsuppliesessentialelectroniccomponentsacrossdiverseindustrialsectors,focusingonrobustandreliablesolutionsfordemandingenvironments.Withapproximately1,000employeesworldwide,thecompanyaimstobeaworld-classsupplierofelectronicconnectorproductsthroughcustomersatisfactionandleading-edgetechnology.
Key Products/TechnologiesKeyProducts/Technologies
A broad range of military specification connector product lines, including M83723 Connector Series III, MIL-DTL-5015 Connectors, Conesys 26500 Connectors, Conesys D38999 Connector Series I, Conesys D38999 Series II Connectors, Conesys D38999 Series III Connectors, and Conesys 26482 Connector Series II.Abroadrangeofmilitaryspecificationconnectorproductlines,includingM83723ConnectorSeriesIII,MIL-DTL-5015Connectors,Conesys26500Connectors,ConesysD38999ConnectorSeriesI,ConesysD38999SeriesIIConnectors,ConesysD38999SeriesIIIConnectors,andConesys26482ConnectorSeriesII.
Comprehensive interconnect solutions encompassing circular and rectangular connectors, filter and transient protection connectors, mil-spec circular connectors, fiber optic termini, copper and fiber interconnect systems, specialty cable assemblies, and application-specific connectors.Comprehensiveinterconnectsolutionsencompassingcircularandrectangularconnectors,filterandtransientprotectionconnectors,mil-speccircularconnectors,fiberoptictermini,copperandfiberinterconnectsystems,specialtycableassemblies,andapplication-specificconnectors.
Expertise in designing and manufacturing EMI filter and EMP transient suppression devices, offering integrated protection solutions that save space and cost.ExpertiseindesigningandmanufacturingEMIfilterandEMPtransientsuppressiondevices,offeringintegratedprotectionsolutionsthatsavespaceandcost.
Precision machining capabilities for high-performance environmental and firewall-rated cylindrical connectors made from materials such as aluminum, carbon steel, stainless steel, and aluminum nickel bronze.Precisionmachiningcapabilitiesforhigh-performanceenvironmentalandfirewall-ratedcylindricalconnectorsmadefrommaterialssuchasaluminum,carbonsteel,stainlesssteel,andaluminumnickelbronze.
Product specifications include a wide current rating range from a few amperes to several hundred amperes, and an operating temperature range from -55°C to +125°C. Enhanced sealing (IP-rated), improved contact materials, precision machining, and selective plating processes ensure durability and performance in harsh conditions.Productspecificationsincludeawidecurrentratingrangefromafewamperestoseveralhundredamperes,andanoperatingtemperaturerangefrom-55°Cto+125°C.Enhancedsealing(IP-rated),improvedcontactmaterials,precisionmachining,andselectiveplatingprocessesensuredurabilityandperformanceinharshconditions.
Advanced technical features such as UL94V0 flame-retardant inserts, double-lead Acme threads, insertable/removable crimp contact inserts, reversible inserts, IP-68 environmental sealing, heavy-duty cable adapters, and RoHS compliant availability.AdvancedtechnicalfeaturessuchasUL94V0flame-retardantinserts,double-leadAcmethreads,insertable/removablecrimpcontactinserts,reversibleinserts,IP-68environmentalsealing,heavy-dutycableadapters,andRoHScompliantavailability.
Vertically integrated manufacturing technologies, including in-house precision machining with state-of-the-art double spindle, double turret CNC machines, in-house molding, in-house plating with environmentally friendly processes, and in-house assembly utilizing cellular concepts.Verticallyintegratedmanufacturingtechnologies,includingin-houseprecisionmachiningwithstate-of-the-artdoublespindle,doubleturretCNCmachines,in-housemolding,in-houseplatingwithenvironmentallyfriendlyprocesses,andin-houseassemblyutilizingcellularconcepts.
Core AdvantagesCoreAdvantages
Vertically integrated design and manufacturing capabilities, certified to ISO 9001:2015 and AS9100:2016, ensuring consistent product quality and reliability.Verticallyintegrateddesignandmanufacturingcapabilities,certifiedtoISO9001:2015andAS9100:2016,ensuringconsistentproductqualityandreliability.
A Total Quality Management program with quality control teams engaged in Statistical Process Control (SPC) and digital measurement, focused on defect prevention and reduction of variation and waste.ATotalQualityManagementprogramwithqualitycontrolteamsengagedinStatisticalProcessControl(SPC)anddigitalmeasurement,focusedondefectpreventionandreductionofvariationandwaste.
Qualified Product List (QPL) manufacturer status for various military and aerospace specifications, including MIL-DTL-38999, MIL-DTL-5015, EN2997, MIL-DTL-26500, MIL-DTL-26482, and MIL-DTL-83723.QualifiedProductList(QPL)manufacturerstatusforvariousmilitaryandaerospacespecifications,includingMIL-DTL-38999,MIL-DTL-5015,EN2997,MIL-DTL-26500,MIL-DTL-26482,andMIL-DTL-83723.
Flexibility in providing customized solutions alongside standard applications to meet a broad range of customer requirements.Flexibilityinprovidingcustomizedsolutionsalongsidestandardapplicationstomeetabroadrangeofcustomerrequirements.
Global presence with manufacturing and assembly facilities in the US (Torrance, California), Mexico (Tecate), and France (Toulouse), and a sales office in China (Beijing), serving customers across the Americas, Asia, Europe, Africa, and the Middle East.GlobalpresencewithmanufacturingandassemblyfacilitiesintheUS(Torrance,California),Mexico(Tecate),andFrance(Toulouse),andasalesofficeinChina(Beijing),servingcustomersacrosstheAmericas,Asia,Europe,Africa,andtheMiddleEast.
A unique competitive edge by offering flame-retardant inserts (UL94V0) as a standard feature, without the premium pricing often charged by competitors.Auniquecompetitiveedgebyofferingflame-retardantinserts(UL94V0)asastandardfeature,withoutthepremiumpricingoftenchargedbycompetitors.
Specialization in incorporating both EMI filtering and EMP transient suppression into a single compact connector package, providing a proven solution that saves space and cost.SpecializationinincorporatingbothEMIfilteringandEMPtransientsuppressionintoasinglecompactconnectorpackage,providingaprovensolutionthatsavesspaceandcost.
Target IndustriesTargetIndustries
Aerospace-related industries, including Military/Aerospace, Commercial Aviation, Business Aviation, and Aircraft Engines.Aerospace-relatedindustries,includingMilitary/Aerospace,CommercialAviation,BusinessAviation,andAircraftEngines.
Transportation and heavy industry sectors, such as Marine Applications, Heavy Equipment, Transportation, and Rail Mass Transit.Transportationandheavyindustrysectors,suchasMarineApplications,HeavyEquipment,Transportation,andRailMassTransit.
Industrial automation and control fields, including Geophysical, Machine Automation/Motion Control, and General Industrial.Industrialautomationandcontrolfields,includingGeophysical,MachineAutomation/MotionControl,andGeneralIndustrial.
High-tech industries like Medical Equipment, Telecommunications, and Automotive (electric and hybrid vehicle systems).High-techindustrieslikeMedicalEquipment,Telecommunications,andAutomotive(electricandhybridvehiclesystems).
Various systems and equipment such as control panels, sensors, avionics, engines, control systems, fuel management, and actuation.Varioussystemsandequipmentsuchascontrolpanels,sensors,avionics,engines,controlsystems,fuelmanagement,andactuation.
Specific industrial environments including power generation, process controls, offshore petroleum, and machine tools.Specificindustrialenvironmentsincludingpowergeneration,processcontrols,offshorepetroleum,andmachinetools.
Major MarketsMajorMarkets
Africa (general), South AfricaAfrica(general),SouthAfrica
China, Asia (general), IndiaChina,Asia(general),India
France, Europe (general)France,Europe(general)
USA, MexicoUSA,Mexico
Certifications/PatentsCertifications/Patents
ISO 9001:2015 and AS9100:2016 certified (by DQS, Inc Registration number 10015570).ISO9001:2015andAS9100:2016certified(byDQS,IncRegistrationnumber10015570).
EN9100 certification for quality management systems in the Aeronautical, Space, and Defense sectors.EN9100certificationforqualitymanagementsystemsintheAeronautical,Space,andDefensesectors.
Listed in the OASIS (IAQG) international database for suppliers in the aeronautical sector worldwide.ListedintheOASIS(IAQG)internationaldatabaseforsuppliersintheaeronauticalsectorworldwide.
Designer-manufacturer of certified connectors, including EN 2997 classes Y and YE, and MIL-DTL-38999 series III classes Y and N.Designer-manufacturerofcertifiedconnectors,includingEN2997classesYandYE,andMIL-DTL-38999seriesIIIclassesYandN.
UL & CSA listed for AE24 series X-Line connectors (UL2238/CSA C22.2, No. 182.3).UL&CSAlistedforAE24seriesX-Lineconnectors(UL2238/CSAC22.2,No.182.3).
Qualified Product List (QPL) manufacturer for various MIL-DTL standards.QualifiedProductList(QPL)manufacturerforvariousMIL-DTLstandards.