Information
32 Sistema Way, Māngere, Auckland 2022, New Zealand
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Overview
- Summary
- Bonfiglioli is an Italian family-run company specializing in the manufacturing of gearmotors, drive systems, and planetary gearboxes. It possesses the expertise and experience necessary to support customer growth across discrete manufacturing, process industries, mechatronics, motion systems, mobility, and wind industries. The company designs, manufactures, and distributes effective, tailored solutions for industrial automation, mobile machinery, and wind energy applications. A global presence ensures customer support anytime, anywhere through its worldwide network.Bonfiglioli is an Italian family-run company specializing in the manufacturing of gearmotors, drive systems, and planetary gearboxes. It possesses the expertise and experience necessary to support customer growth across discrete manufacturing, process industries, mechatronics, motion systems, mobility, and wind industries. The company designs, manufactures, and distributes effective, tailored solutions for industrial automation, mobile machinery, and wind energy applications. A global presence ensures customer support anytime, anywhere through its worldwide network.
- Key Products/Technologies
- Gearmotors and Gearboxes: Offering a comprehensive range of helical, helical-bevel, parallel shaft, inline, and right-angle gearmotors and gearboxes. The AS 20 series gearmotors feature various mounting dimensions, shaft dimensions, frame sizes, and torque ratings. The A Series stands out as a right-angle layout product with high efficiency, reliability, low maintenance costs, and a wide torque range. The S Series is particularly effective for pump, fan, and blower applications, available with a wide range of internally manufactured electric motors (asynchronous, servo, reluctance motors).Gearmotors and Gearboxes: Offering a comprehensive range of helical, helical-bevel, parallel shaft, inline, and right-angle gearmotors and gearboxes. The AS 20 series gearmotors feature various mounting dimensions, shaft dimensions, frame sizes, and torque ratings. The A Series stands out as a right-angle layout product with high efficiency, reliability, low maintenance costs, and a wide torque range. The S Series is particularly effective for pump, fan, and blower applications, available with a wide range of internally manufactured electric motors (asynchronous, servo, reluctance motors).
- Planetary Gearboxes and Drive Systems: Including precision planetary gearboxes (in-line and right-angle), with Performance Line (TQ, MP, TQF, TQW, TR, TQK series) and Effective Line (SL, KR series) product families. The 700CP and 700T Series are compact and robust travel and slew drives ideal for mini-excavators and mid-sized construction machinery. The 600WE Series provides complete electric drive solutions, integrating high-performance permanent magnet motors with planetary gearboxes.Planetary Gearboxes and Drive Systems: Including precision planetary gearboxes (in-line and right-angle), with Performance Line (TQ, MP, TQF, TQW, TR, TQK series) and Effective Line (SL, KR series) product families. The 700CP and 700T Series are compact and robust travel and slew drives ideal for mini-excavators and mid-sized construction machinery. The 600WE Series provides complete electric drive solutions, integrating high-performance permanent magnet motors with planetary gearboxes.
- Inverters and Servo Drives: Providing a wide range of electronic products and solutions for electrical power control and conversion, including Active Cube frequency inverters, servomotors (BMD series), and reluctance motors (BSR series). The Power Drive System combines BSR series reluctance synchronous motors with Active Cube frequency inverters, offering high energy efficiency (Class IE4 and IES2).Inverters and Servo Drives: Providing a wide range of electronic products and solutions for electrical power control and conversion, including Active Cube frequency inverters, servomotors (BMD series), and reluctance motors (BSR series). The Power Drive System combines BSR series reluctance synchronous motors with Active Cube frequency inverters, offering high energy efficiency (Class IE4 and IES2).
- Electrification Solutions: Development of e-Axle and e-Dro, new integrated powertrains for e-mobility. These integrated solutions include the motor, inverter, DCDC, gearbox, electronic powertrain control unit, and telematics control unit.Electrification Solutions: Development of e-Axle and e-Dro, new integrated powertrains for e-mobility. These integrated solutions include the motor, inverter, DCDC, gearbox, electronic powertrain control unit, and telematics control unit.
- IoT and Digital Solutions: Integration of proprietary sensors directly into products and a cloud-based platform for real-time operational data processing, filtering, and analysis. Offering Bonfiglioli's IoT platform for predictive maintenance and condition monitoring services.IoT and Digital Solutions: Integration of proprietary sensors directly into products and a cloud-based platform for real-time operational data processing, filtering, and analysis. Offering Bonfiglioli's IoT platform for predictive maintenance and condition monitoring services.
- Core Advantages
- Global Network and Localized Production: An extensive global presence with 21 branches, 14 production facilities, a network of 550 distributors, and approximately 3,770 employees. Operating manufacturing plants in Italy, Germany, USA, Brazil, India, China, Vietnam, and Slovakia to effectively serve local markets.Global Network and Localized Production: An extensive global presence with 21 branches, 14 production facilities, a network of 550 distributors, and approximately 3,770 employees. Operating manufacturing plants in Italy, Germany, USA, Brazil, India, China, Vietnam, and Slovakia to effectively serve local markets.
- Comprehensive Solution Provider: Transitioning from a component supplier to a provider of integrated systems and tailored solutions. Delivering fully integrated industrial solutions designed to meet exact application requirements.Comprehensive Solution Provider: Transitioning from a component supplier to a provider of integrated systems and tailored solutions. Delivering fully integrated industrial solutions designed to meet exact application requirements.
- Technological Innovation and R&D Investment: Over 250 employees worldwide involved in R&D activities, utilizing advanced virtual simulation techniques to accelerate validation processes and reduce time to market. Driving Industry 4.0 integration and digital optimization of production processes for improved quality, increased flexibility, reduced downtime, lower costs, and enhanced efficiency.Technological Innovation and R&D Investment: Over 250 employees worldwide involved in R&D activities, utilizing advanced virtual simulation techniques to accelerate validation processes and reduce time to market. Driving Industry 4.0 integration and digital optimization of production processes for improved quality, increased flexibility, reduced downtime, lower costs, and enhanced efficiency.
- Market Leadership in Wind Energy: An undisputed leader in the wind energy sector with over 35% market share in wind turbine drive supply to major global OEMs. Continuous optimization of Yaw and Pitch drives for both onshore and offshore wind applications.Market Leadership in Wind Energy: An undisputed leader in the wind energy sector with over 35% market share in wind turbine drive supply to major global OEMs. Continuous optimization of Yaw and Pitch drives for both onshore and offshore wind applications.
- Sustainability and Green Technologies: A constant commitment to developing new products that promote energy efficiency, energy recovery, natural resource protection, and the expansion of wind-powered and electric industries. Opening a new eco-friendly production line for electromobility in Forlì in 2018.Sustainability and Green Technologies: A constant commitment to developing new products that promote energy efficiency, energy recovery, natural resource protection, and the expansion of wind-powered and electric industries. Opening a new eco-friendly production line for electromobility in Forlì in 2018.
- Customer-Focused Co-engineering Approach: Meeting all market needs for mobile machinery applications through co-engineering wheel, track, slew, winch, and concrete mixer drives with customers.Customer-Focused Co-engineering Approach: Meeting all market needs for mobile machinery applications through co-engineering wheel, track, slew, winch, and concrete mixer drives with customers.
- Target Industries
- Industrial Automation: Providing solutions based on gearmotors, drive systems, planetary gearboxes, and inverters.Industrial Automation: Providing solutions based on gearmotors, drive systems, planetary gearboxes, and inverters.
- Mobile Machinery: Applications in construction (mini-excavators, heavy equipment, road construction machinery), mining, material handling, agriculture, logistics, marine & offshore, and commercial vehicles.Mobile Machinery: Applications in construction (mini-excavators, heavy equipment, road construction machinery), mining, material handling, agriculture, logistics, marine & offshore, and commercial vehicles.
- Wind Energy: Supplying Yaw and Pitch drives and gearboxes for onshore and offshore wind turbines.Wind Energy: Supplying Yaw and Pitch drives and gearboxes for onshore and offshore wind turbines.
- Discrete Manufacturing & Process Industries: Offering tailored solutions for over twenty industrial sectors including packaging, food & beverage, recycling, metalworking, textile, wastewater treatment, woodworking, biogas, and intralogistics.Discrete Manufacturing & Process Industries: Offering tailored solutions for over twenty industrial sectors including packaging, food & beverage, recycling, metalworking, textile, wastewater treatment, woodworking, biogas, and intralogistics.
- E-mobility: Applying electrification solutions to the electric vehicle market, power boats, agricultural tractors, and other machinery.E-mobility: Applying electrification solutions to the electric vehicle market, power boats, agricultural tractors, and other machinery.
- Major Markets
- India, China, Vietnam, Sri Lanka, KazakhstanIndia, China, Vietnam, Sri Lanka, Kazakhstan
- Italy, Germany, SlovakiaItaly, Germany, Slovakia
- United StatesUnited States
- Brazil, Argentina, PeruBrazil, Argentina, Peru
- Certifications/Patents
- Management System Certifications: Attainment of ISO 9001:2015 (Quality Management Systems), ISO 14001:2015 (Environmental Management Systems), ISO 45001:2018 (Occupational Health and Safety Management Systems), and ISO 50001:2018 (Energy Management Systems).Management System Certifications: Attainment of ISO 9001:2015 (Quality Management Systems), ISO 14001:2015 (Environmental Management Systems), ISO 45001:2018 (Occupational Health and Safety Management Systems), and ISO 50001:2018 (Energy Management Systems).
- Product Certifications: Holding 7 international product certifications. ATEX certification for gearboxes intended for use in potentially explosive atmospheres.Product Certifications: Holding 7 international product certifications. ATEX certification for gearboxes intended for use in potentially explosive atmospheres.
- Employer Certifications: Awarded 'Top Employer Italy 2026' for the third consecutive year, with international extension to Slovakia, India, and the United States. Achievement of UNI/PdR 125 gender equality certification.Employer Certifications: Awarded 'Top Employer Italy 2026' for the third consecutive year, with international extension to Slovakia, India, and the United States. Achievement of UNI/PdR 125 gender equality certification.
- Key Patents: Holding numerous patents including a gear reducer with a torque limiter (US9394939), a wind power generator (US9091247), a tool for motor reducer assembly machines (US6021554), and a cover for the case of a reduction unit of a motor reducer (US6335580).Key Patents: Holding numerous patents including a gear reducer with a torque limiter (US9394939), a wind power generator (US9091247), a tool for motor reducer assembly machines (US6021554), and a cover for the case of a reduction unit of a motor reducer (US6335580).
Introduction
Location
32 Sistema Way, Māngere, Auckland 2022, New Zealand
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