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  • Paint Robots
    ABB

    ABB

    Paint Robots
    Model
    IRB5500-25
    Series
    Paint Robots

    Product Description

    The Elevated Rail for the IRB 5500-25 reduces cycle times by as much as 10% on Stop & Go automotive paint lines.



    Description

    The Elevated Rail for the IRB 5500-25 system is one of the most advanced paint solutions available on the market. Ideally suited for both interior and exterior automotive painting as well as other paint applications, the system expands the fl exibility of the IRB 5500-25 FlexPainter, which is the most versatile working envelope of any paint robot.

    Designed for Stop & Go automotive paint lines, the Elevated Rail for the IRB 5500-25 increases the flexibility on these types of lines and allows for easy repositioning of the robot, guaranteeing an effective backup solution. It is able to accommodate most car body sizes which has the added advantage of potentially reducing the number of robots on a paint line. This added flexibility and the ability to place the robot in an optimal position directly contributes to reducing cycle times by up to 10%.



    Reliability

    Based on more than 30 years of rail experience, the Elevated Rail for the IRB 5500-25 is the fifth generation of ABB rail systems for automotive paint shops.

    The Elevated Rail for the IRB 5500-25, eliminates the need for additional engineering and other costs associated with installing an IRB 5500-25 on a third party rail. The integrated ABB dynamic modelling for all axes lowers energy consumption, increases accuracy and provides a fully synchronized and balanced paint robot motion.

    The elevated rail sections (rail elements) are designed to be a self-carrying structure without the need for a beam support under the rail.

    To maintain accuracy and prevent deflection only two pillars with up to 4.7meters (center-to-center) are employed with one or two robots on the rail.



    RobotStudio®

    The Elevated Rail for the IRB 5500-25 is fully supported for offline programming and 100% accurate cycle checks and path accuracy for all components (including the rail).



    Features and benefits

    - Extends unique features of IRB 5500-25, such as fully integrated process and motion- control and the special integration into the paint booth
    - Supports up to four robots on a single rail
    - Two pillar design accommodates most car body length configurations
    - Maximum flexibility for use with a variety of applications
    - Total height (dog house) 1123 mm
    - Numerous manipulator mounting positions on a single trolley design – tilted, upright, inverted
    - Protected cable chain – 300 mm cable chain integrated into the rail elements
    - Centralized lubrication - track rails and gear rack, and trolley roller
    - Automatic calibration sequence on axis 7 - sensor to detect the calibration position; no calibration tooling needed

    Product List

    Collaborative Robots

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    CRB 1100
    GoFa™ CRB 15000
    CRB 15000
    Collaborative Robot
    IRB1405 SINGLE-ARM YuMi
    Collaborative Robot
    IRB14000YuMi

    Articulated robots

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    IRB460
    Articulated robots
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    Articulated robots
    IRB1520ID
    Articulated robots
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    Articulated robots
    IRB1200
    Articulated robots / High payload robot
    IRB8700
    Articulated robots
    IRB7600
    Articulated robots / Industrial Robot
    IRB760
    Articulated robots
    IRB6790
    Articulated robots
    IRB6700
    Articulated robots
    IRB6660FX
    Articulated robots / Industrial Robot
    IRB6660
    Articulated robots / Industrial Robot
    IRB6650S
    Articulated robots / Industrial Robot
    IRB1410
    Articulated robots
    IRB120
    Articulated robots
    IRB140
    Articulated robots
    IRB1100
    Articulated robots
    IRB1300
    Articulated robots
    IRB6640
    Articulated robots
    IRB6620
    Articulated robots
    IRB4400
    Articulated robots / Industrial robot
    IRB2600ID
    Articulated robots
    IRB2600
    Articulated robots
    IRB2400
    Articulated robots
    IRB1660ID
    Articulated robots
    IRB1600

    Paint Robots

    Paint Robots
    IRB5350
    Paint Robots
    IRB5510
    Paint Robots
    IRB5500-27
    Paint Robots
    IRB5500-25
    Paint Robots
    IRB5500-22/23
    Paint Robots
    IRB52

    Parallel Robots

    Parallel Robots
    IRB360

    SCARA Robots

    SCARA Robots
    IRB910SC
    SCARA Robots
    IRB910INV