Information
China, He Nan Sheng, Luo Yang Shi, Jian Xi Qu, 孙辛路J9QC+8X7 邮政编码: 471033
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Overview
- Summary
- TCK.W is a global leader in non-destructive testing, having developed the world's most advanced 'magnetic memory wire rope AI weak magnetic detection technology'. This innovative solution leverages the magnetic memory characteristics of ferromagnetic materials for quantitative and qualitative inspection of internal and external wire rope defects. The company integrates Industrial Internet, AI weak magnetic detection, and machine vision recognition technologies to enhance the perception, monitoring, early warning, disposal, and evaluation capabilities for the entire lifecycle safety of wire ropes. This technology transforms wire rope safety from manual inspection to intelligent monitoring, significantly improving production safety, reducing costs, and increasing efficiency. TCK.W received the 2018 Offshore Technology Conference (USA) OTC Spotlight on New Technology Award, recognizing its technological prowess.TCK.W is a global leader in non-destructive testing, having developed the world's most advanced 'magnetic memory wire rope AI weak magnetic detection technology'. This innovative solution leverages the magnetic memory characteristics of ferromagnetic materials for quantitative and qualitative inspection of internal and external wire rope defects. The company integrates Industrial Internet, AI weak magnetic detection, and machine vision recognition technologies to enhance the perception, monitoring, early warning, disposal, and evaluation capabilities for the entire lifecycle safety of wire ropes. This technology transforms wire rope safety from manual inspection to intelligent monitoring, significantly improving production safety, reducing costs, and increasing efficiency. TCK.W received the 2018 Offshore Technology Conference (USA) OTC Spotlight on New Technology Award, recognizing its technological prowess.
- Key Products/Technologies
- Magnetic Memory Wire Rope AI Weak Magnetic Detection Technology: A core technology utilizing the magnetic memory characteristics of ferromagnetic materials, employing wide air gap and non-contact weak magnetic sensing technology with AI to quantitatively and qualitatively inspect internal and external defects such as broken wires, abrasion, corrosion, and fatigue in wire ropes.Magnetic Memory Wire Rope AI Weak Magnetic Detection Technology: A core technology utilizing the magnetic memory characteristics of ferromagnetic materials, employing wide air gap and non-contact weak magnetic sensing technology with AI to quantitatively and qualitatively inspect internal and external defects such as broken wires, abrasion, corrosion, and fatigue in wire ropes.
- Industrial Internet + Magnetic Memory AI Weak Magnetic Detection Technology + Machine Vision Recognition Intelligent Monitoring Technology: An integrated technology enhancing the perception, monitoring, early warning, disposal, and evaluation capabilities for the full lifecycle safe operation of wire ropes in safety production.Industrial Internet + Magnetic Memory AI Weak Magnetic Detection Technology + Machine Vision Recognition Intelligent Monitoring Technology: An integrated technology enhancing the perception, monitoring, early warning, disposal, and evaluation capabilities for the full lifecycle safe operation of wire ropes in safety production.
- Wire Rope Online Automatic Monitoring System: An automated inspection system applicable across various industrial sectors including mining hoists, oil drilling rigs, port cranes, elevators, ropeways, and tower cranes.Wire Rope Online Automatic Monitoring System: An automated inspection system applicable across various industrial sectors including mining hoists, oil drilling rigs, port cranes, elevators, ropeways, and tower cranes.
- Portable Wire Rope Flaw Detector: Portable inspection equipment available in 4G portable, 5G intelligent, and 5G super large diameter models, catering to different wire rope diameters.Portable Wire Rope Flaw Detector: Portable inspection equipment available in 4G portable, 5G intelligent, and 5G super large diameter models, catering to different wire rope diameters.
- Elevator Wire Rope Online Monitoring System: A system designed to solve the technical challenges of elevator wire rope safety inspection, providing real-time automatic online monitoring.Elevator Wire Rope Online Monitoring System: A system designed to solve the technical challenges of elevator wire rope safety inspection, providing real-time automatic online monitoring.
- Steel Cord Conveyor Belt Online Automatic Monitoring System: A system for inspecting transverse fractures, longitudinal rips, and accurately locating flaws in steel cord conveyor belts.Steel Cord Conveyor Belt Online Automatic Monitoring System: A system for inspecting transverse fractures, longitudinal rips, and accurately locating flaws in steel cord conveyor belts.
- Technical Specifications: Quantitative inspection of broken wires, abrasion, corrosion, and fatigue; LMA of MRT inspection uncertainty ≤±1%; flaw positioning accuracy ≥99%; inspection speed 0-3m/s; 64G data storage capacity; Wi-Fi or USB data transmission capabilities.Technical Specifications: Quantitative inspection of broken wires, abrasion, corrosion, and fatigue; LMA of MRT inspection uncertainty ≤±1%; flaw positioning accuracy ≥99%; inspection speed 0-3m/s; 64G data storage capacity; Wi-Fi or USB data transmission capabilities.
- Core Advantages
- World-leading Proprietary Technology: Holding all intellectual property rights for its 'magnetic memory wire rope AI weak magnetic detection technology', the company demonstrates an internationally leading technological level in this field.World-leading Proprietary Technology: Holding all intellectual property rights for its 'magnetic memory wire rope AI weak magnetic detection technology', the company demonstrates an internationally leading technological level in this field.
- Revolutionary Inspection Paradigm Shift: Its solutions enable a transformation from static analysis to dynamic perception, post-emergency to pre-prevention, and manual to intelligent monitoring, maximizing safety management efficiency.Revolutionary Inspection Paradigm Shift: Its solutions enable a transformation from static analysis to dynamic perception, post-emergency to pre-prevention, and manual to intelligent monitoring, maximizing safety management efficiency.
- Accurate and Comprehensive Defect Detection: The ability to accurately and quantitatively/qualitatively inspect and locate various internal and external damages in wire ropes, including broken wires, abrasion, corrosion, and fatigue.Accurate and Comprehensive Defect Detection: The ability to accurately and quantitatively/qualitatively inspect and locate various internal and external damages in wire ropes, including broken wires, abrasion, corrosion, and fatigue.
- Significant Cost Reduction and Efficiency Improvement: The technology provides substantial economic value to users through scientific extension of wire rope service life, reduction in inspection energy consumption, decrease in carbon emissions, replacement of manual labor, and enhancement of production efficiency.Significant Cost Reduction and Efficiency Improvement: The technology provides substantial economic value to users through scientific extension of wire rope service life, reduction in inspection energy consumption, decrease in carbon emissions, replacement of manual labor, and enhancement of production efficiency.
- Non-contact and Real-time Online Monitoring: Supporting continuous, uninterrupted 24/7 real-time monitoring without direct contact with the wire rope surface, preventing secondary damage and ensuring complete control over safety status.Non-contact and Real-time Online Monitoring: Supporting continuous, uninterrupted 24/7 real-time monitoring without direct contact with the wire rope surface, preventing secondary damage and ensuring complete control over safety status.
- Solving Industry's 'Century-old Problem': The technology is recognized as a disruptive, cutting-edge solution that overcomes the limitations of existing wire rope inspection methods and changes industry rules.Solving Industry's 'Century-old Problem': The technology is recognized as a disruptive, cutting-edge solution that overcomes the limitations of existing wire rope inspection methods and changes industry rules.
- Target Industries
- Mining Industry: Application of hoist wire rope online automatic monitoring systems.Mining Industry: Application of hoist wire rope online automatic monitoring systems.
- Oil Industry: Application of drilling machine wire rope online automatic monitoring systems.Oil Industry: Application of drilling machine wire rope online automatic monitoring systems.
- Port Industry: Application of intelligent inspection and monitoring systems for quay cranes, floating cranes, and ship unloaders.Port Industry: Application of intelligent inspection and monitoring systems for quay cranes, floating cranes, and ship unloaders.
- Ropeway Industry: Application of wire rope online automatic monitoring systems for ropeways.Ropeway Industry: Application of wire rope online automatic monitoring systems for ropeways.
- Elevator Industry: Application of elevator wire rope online automatic monitoring systems.Elevator Industry: Application of elevator wire rope online automatic monitoring systems.
- Power Industry: Application of wire rope inspection systems for the power industry.Power Industry: Application of wire rope inspection systems for the power industry.
- Construction Industry: Application of tower crane wire rope online automatic monitoring systems.Construction Industry: Application of tower crane wire rope online automatic monitoring systems.
- Iron and Steel Metallurgy Industry: Application of wire rope inspection systems for the iron and steel metallurgy sector.Iron and Steel Metallurgy Industry: Application of wire rope inspection systems for the iron and steel metallurgy sector.
- Steel Cord Conveyor Belt: Application of steel cord conveyor belt online automatic monitoring systems.Steel Cord Conveyor Belt: Application of steel cord conveyor belt online automatic monitoring systems.
- National Defense Industry: Application of wire rope inspection systems in the national defense sector.National Defense Industry: Application of wire rope inspection systems in the national defense sector.
- Major Markets
- China, Japan, South Korea, SingaporeChina, Japan, South Korea, Singapore
- European Union, Germany, France, Spain, RussiaEuropean Union, Germany, France, Spain, Russia
- USA, CanadaUSA, Canada
- Certifications/Patents
- 2018 Offshore Technology Conference (USA) OTC Spotlight on New Technology Award.2018 Offshore Technology Conference (USA) OTC Spotlight on New Technology Award.
- 2022 National Disruptive Technology Innovation Competition Highest Prize from the Ministry of Science and Technology.2022 National Disruptive Technology Innovation Competition Highest Prize from the Ministry of Science and Technology.
- China State Invention Award, PLA Science and Technology Progress Award, Ministry of Science and Technology Innovation Award, Top Prize for Science and Technology.China State Invention Award, PLA Science and Technology Progress Award, Ministry of Science and Technology Innovation Award, Top Prize for Science and Technology.
- First Prize of China Equipment Management Technology Innovation, Singapore PSA Bronze Award for Technological Progress (2019).First Prize of China Equipment Management Technology Innovation, Singapore PSA Bronze Award for Technological Progress (2019).
- 35 core patents for 'magnetic memory-based weak magnetic nondestructive testing technology'.35 core patents for 'magnetic memory-based weak magnetic nondestructive testing technology'.
- 3 invention patents in the United States, the European Union, and Japan.3 invention patents in the United States, the European Union, and Japan.
- China National Patent Office invention patent (Patent No. 201610474839.8, granted March 2018).China National Patent Office invention patent (Patent No. 201610474839.8, granted March 2018).
- Japan Patent Office invention patent ('Wire Rope Inspection System', granted September 2020, 20-year protection period).Japan Patent Office invention patent ('Wire Rope Inspection System', granted September 2020, 20-year protection period).
- 25 software copyrights.25 software copyrights.
- US FCC certification, EU CE certification, Canadian IC certification, German TUV certification.US FCC certification, EU CE certification, Canadian IC certification, German TUV certification.
- ISO9001 Quality Management System Certification and ISO14001 Environmental Management System Certification.ISO9001 Quality Management System Certification and ISO14001 Environmental Management System Certification.
Introduction
Location
China, He Nan Sheng, Luo Yang Shi, Jian Xi Qu, 孙辛路J9QC+8X7 邮政编码: 471033
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